Forward, Direct, Sun Shell Sub-Assembly - ATSG FORD 4R100 Manual

COMPONENT REBUILD
Forward And Direct Clutch Sub-Assemblies
1. We are once again showing you the difference
between the "Early" and "Late" direct clutch
housings in Figures 122 and 123, as this is the
last chance you will have to install the number
8A thrust washer, if you require one.
2. Place the completed direct clutch housing on a
flat work surface in the direction that is shown
in Figure 123.
3. Install the completed forward clutch housing
into the completed direct clutch housing by
rotating back and forth until fully seated, as
shown in Figure 123.
NUMBER 8A
THRUST WASHER
59 "EARLY" DIRECT CLUTCH HOUSING ASSEMBLY
76
Technical Service Information
Some Models
Only
Copyright © 2003 ATSG
Figure 122
AUTOMATIC TRANSMISSION SERVICE GROUP
4. Install the number 9A thrust bearing into the
forward clutch housing in the direction shown
in Figure 124, with black side facing up.
5. Install the number 8C thrust washer onto the
forward ring gear and hub assembly, as shown
in Figure 125, and retain with Trans-Jel®.
6. Install forward ring gear and thrust washer into
forward clutch plates, as shown in Figure 126,
by rotating back and forth until fully seated.
Continued on Page 78.
Does Not Use
Number 8A
Thrust Washer
And Requires
Late Sun Shell
59
59 "L ATE" DIRECT CLUTCH HOUSING ASSEMBLY
72 FORWARD CLUTCH HOUSING ASSEMBLY
Copyright © 2003 ATSG
Figure 123
72
59