Transmission Final Assembly - ATSG FORD 4R100 Manual

FINAL ASSEMBLY
Internal Case Components
1. Rotate the pre-assembled case assembly in the
fixture so bell housing is facing up, as shown
in Figure 174.
2. Install the pre-assembled rear planetary carrier
with the washers secured with Trans-Jel® into
the reverse hub, as shown in Figure 174, and
rotate into position.
102 REAR CARRIER TO REVERSE HUB RETAINING SNAP RING
103 NUMBER 10B THRUST WASHER
104 6 PINION REAR PL ANETARY CARRIER ASSEMBLY
102
Technical Service Information
102
103
104
105
Copyright © 2003 ATSG
Figure 174
AUTOMATIC TRANSMISSION SERVICE GROUP
3. Install the rear carrier retaining snap ring, into
the reverse clutch hub, as shown in Figure 174,
and ensure it is fully seated.
Note: The reverse hub may have to be raised
up slightly to gain access to the snap ring
groove in the reverse clutch hub.
4. Install the pre-assembled direct clutch, forward
clutch and sun shell assembly using installation
tool, as shown in Figure 175, by rotating into
position until fully seated.
5. Remove the T89T-70010-E installation tool.
6. Install intermediate band assembly, as shown
in Figure 175, and ensure engagement on the
case band anchor. You may want to install the
intermediate servo piston at this time to help
hold the band in position.
INSTALLATION TOOL
T89T-70010-E
Figure 175
INTERMEDIATE
BAND ASSEMBLY
PRE-ASSEMBLED
DIRECT CLUTCH,
FORWARD CLUTCH
AND SUN SHELL
ASSEMBLY
Copyright © 2003 ATSG