Install Pump Drive Shaft Gear; Install Timing Gear Cover - Toyota 1PZ Repair Manual

ENGINE MECHANICAL - Timing Gears
(c) Align the thrust plate set bolt holes.
(d) Install the thrust plate with the two bolts. Torque the
bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N m)
4.

INSTALL PUMP DRIVE SHAFT GEAR

(a) Align the pump drive shaft gear set key with the key
groove of the drive shaft gear.
(b) Using SST and a hammer, tap in the pump drive shaft
gear.
SST 09223-00010
5.

INSTALL TIMING GEAR COVER

(a) Remove any old packing (FIPG) material and be
careful not to drop any oil on the contact surfaces of
the timing gear cover and cylinder block.
• Using a razor blade and gasket scraper, remove all
• Thoroughly clean all components to remove all the
• Using a non-residue solvent, clean both sealing
(b) Apply seal packing to the timing gear cover as shown
in the illustration.
Seal packing: Part No.08826-00080 or equivalent
• Install a nozzle that has been cut to a 2 - 3 mm
• Parts must be assembled within 5 minutes of appli-
• Immediately remove nozzle from the tube and rein-
the old packing (FIPG) material from the gasket
surfaces and sealing groove.
loose material.
surfaces.
(0.08-0.12 in.) opening.
cation. Otherwise the material must be removed
and reapplied.
stall cap.
EM-51