Toyota 1KS Manuals

Toyota 1KS Manuals

Manuals and User Guides for Toyota 1KS. We have 1 Toyota 1KS manual available for free PDF download: Repair Manual

Toyota 1KS Repair Manual

Toyota 1KS Repair Manual (92 pages)

Gen-Set

Brand: Toyota | Category: Engine | Size: 3 MB

Table of Contents

Table of Contents

2
．．．． Troubleshooting

15
- Troubleshooting
  15
- Before Troubleshooting
  16
- 1Ks Engine Gen-Set Spec. Ecu Wiring Diagram
  18
- 1Ks Engine Gen-Set Spec. Ecu Terminal Arrangement
  19
- Diagnosis (Self Diagnosis Function)
  20
- Troubleshooting When There Is no Error Code
  25
- Electric Trouble
  27
- Inspection
  27
- Water Temperature Sensor
  27
- Engine Does Not Crank Normally
  29
- Troubleshooting Mechanical Trouble
  29
- Engine Does Not Start Easily, or Does Not Start at All
  30
- Engine Is Rough, or Stops, During Idling
  30
- Cannot Accelerate Smoothly
  31
- Engine Overheats
  31
- Excessive Fuel Consumption
  31
- Insufficient Power Output
  31
- Abnormal Combustion
  32
- Abnormal Engine Noise, or Noisy Engine
  33
- Excessive Engine Oil Consumption
  35
- 2．．．． Cylinder Head & Valve
  36
- Adjust Valves
  36
- Assemble Cylinder Head
  36
- Assemble Rocker Arm Shaft
  36
- Disassemble Cylinder Head
  36
- Disassemble Rocker Arm Shaft
  36
- Inspect and Repair
  36
- Install Cylinder Head
  36
- Remove Cylinder Head
  36
- Timing Gear & Gearcase
  49
- Removing Timing Gear Cover and Gears
  50
- Checking Gears
  51
- Assemble Timing Gear Case and Gears
  52
- Remove Gear Case
  52
- Replace Timing Gear Cover Oil Seal
  52
- Flywheel & Retainer, Oil Seal
  55
- Installing Rear Seal Retainer and Flywheel
  55
- Remove Rear Seal Retainer
  55
- Removing Pan and Flywheel
  55
- Replacing Oil Seal
  55
- Cylinder Block Disassembly
  58
- Engine Stand
  59
- Cylinder Block Disassembly
  60
- Checking Cylinder Block
  62
- Cylinder Block Inspection and Repair
  62
- Replacing Camshaft Bearing
  62
- Replacing Camshaft Plug
  62
- 7．．．． Crankshaft and Bearings
  66
- Checking Camshaft
  66
- Checking Connecting Rod Bearing Clearances
  66
- Checking Crankshaft
  66
- Checking Crankshaft End Play
  66
- Checking Main Bearing Clearances
  66
- Assemble Piston and Connecting Rod
  70
- Assemble Piston Rings to Piston
  70
- Checking Piston and Rings
  70
- Checking Piston Pin and Connecting Rod
  70
- Disassemble Piston and Connecting Rod
  70
- Piston, Rings and Connecting Rod Inspection and Assembly
  70
- Cylinder Block Assembly
  74
- General Assembly 1
  74
- Install Crankshaft
  74
- Install Pistons and Connecting Rods
  74
- Install Timing Gear Case, Camshaft and Gears General Assembly
  74
- Cam Position Sensor Removal, Inspection and Installation
  80
- Ignition System
  80
- Inspect Ignition Coil
  80
- Inspect Spark Plug
  80
- Remove and Instal Adapter
  80
- Water Temperature Sensor Inspection
  80
- Change Oil
  84
- Check Oil Pressure
  84
- Description
  84
- Disassemble Gear Case, Remove Oil Pump
  84
- Lubrication System
  84
- Starter Current Draw Test
  87
- Starter System
  87
- Cam Position Sensor Removal, Inspection and Installation
  89
- Sensor System
  89
- Water Temperature Sensor Inspection
  89
- Special Service Tool
  91

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