Crankshaft Bearing Replacement; Clutch Lifter - Honda TRX500FM Service Manual

CLUTCH/GEARSHIFT LINKAGE
CRANKSHAFT BEARING
REPLACEMENT
Check the crankshaft bearing [1J.
If the inner race does not turn smoothly. quietly. or if the
outer race fils loosely in the cover, replace the bearing
as follows.
Remove the crankshaft bearing with the special tools ,
TOOLS:
[2] Remo ver shaft, 15 mm
[3] Remover head , 15 mm
[4] Remover weight
U.S.A. TOOLS :
Bearing remover, 15 mm
Remover weight
Apply engine oil 10 a new bearing .
07936·KC1010a
07936·KC10200
07741-0010201
07936·KC10500
07936·371020A
or
07936·3710200
Drive a new bearing squarely with the sealed side
facing down until it is fully sealed .
I-_.-
r
TOOLS :
11] Driver
(2J Attachment, 32 x 35 mm
(3J Pilot, 15 mm
CLUTCH LIFTER
07749-0010000
07746-0010100
07746"()040300
Check lhe clutch lifter plale assembly and cam plate for
r..,,-- - -
wear or damage , replace them if necessary.
Remove the lock nut (1) and washer [2).
Remove Ihe adjusting bolUHfter plate assembly [1 ) and
O-nng [2) .
Remove the adjusting boll from the lifter plate
assembly.
Install the adjusting bolt into the lifter plate assembly.
Coat a new O-ring with engine oil and Install It onto the
adjusting bolt.
Instalilhe adjusting bolUlifter plate assembly by aligning
the groove with Ihe stopper pin [3]
Temporarily Install the washer and lock nut.
12-7