Shift Drum; Transmission Assembly - Honda TRX500FM Service Manual

CRANKCASEITRANSMISSION/CRANKSHAFT/BALANCER
SHIFT DRUM
Check the gUide grooves [l J for abnormal wear or
damage.
Check the shift drum journals for scoring. scratches or
evidence of insufficienllubrication.
ASSEMBLY
NOTE
Always install the thrust washers and snap ring with
the chamfered (rolled) edge facing away from the
thruslload.
Install the snap ring
111
so its ends aligns
With
the
grooves in the splines.
Make sure the snap ring is fully seated in the shaft
groove after installing
it
Clean all parts in solvent and dry them thoroughly.
Apply molybdenum oil solutIOn to lhe gear and bushing
sliding surfaces.
Assemble lhe mainshaft and counlershaft.
[11
Ends aligned
with
grooves
Correct
Ends aligned
with splines
Incorrect
14-11