Honda TRX500FM Service Manual page 453

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Apply grease to the lips of a new dust seal (11 and
install it into the wheel hub 121 with the flat side facing in
until
it
is fully seated.
Apply molybdenum disulfide grease to the axle splines
13].
Do nol get grease
Install the wheel hub onto the left side of the axle.
on the axle /hreads.
Do
not tighten
it
yel.
Install the hub nut loosely.
Apply grease to the lips of a new dust seal [1 ].
Install the dust seal into the brake panel so that it is
flush with the brake panel.
Coal a new O-ring [21 with grease and install it into the
brake panel groove.
Do
nol
get
grease
Install the brake panel assembly onto the axle.
OIl
the brake shoe
limngs.
Install four new nuts [1] and tighten them to the
specified torque.
TORQUE : 47 N'm (4.8 kgf'm, 35 IbUt)
Install the brake cables
121
into the cable holders on the
brake panel (upper holder for lever brake cable and
lower holder for pedal brake cable).
Install the cable springs [3] onto the cables . Connect
the brake cables to the brake arm with the joint pins
{41
and adjusting nuts
[5].
Connect the breather hose [6].
Whenever
Install the rear brake drum (torque Ihe hub nut)
removingbolhhub
(page 18- 19).
nuts, firs/lighten
nght sKie, then
tighten the
/eft
side.
REAR DRIVING MECHANISM
- 1 3)
12)
Tighten the hub nut [11 to the specified torque and
' -----::::::0
further tighten untit its grooves align with the cotter pin
I
hole.
TORQUE: 137 N'm (14.0 kgf'm , 101 IbHt)
Install
a
new cotter pin
12].
Inslall the left rear wheel (page
17-6).
Fill the gear case with Ihe recommended oil
(page
3-17).
....
20-25

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