Starter Motor Removal/Installation; Starter Motor Disassembly/Assembly - Honda TRX500FM Service Manual

ELECTRIC STARTER
STARTER MOTOR
REMOVAL/INSTALLATION
Remove the intake air duct (page 7-22).
Disconnect the battery negative H cable (page 21-8).
Remove the following:
- terminal nut [1) (open the rubber cap [2))
- starter motor cable [3]
two mounting bolts [4] and ground cable [5)
14) 151
(1) (2)
{31
Remove the starter motor [1J from the rear crankcase
TERMINAL
STOPPER
cover.
Remove the D-ring [2] from the starter motor.
Coat a new D-ring with engine oil and install it into the
starter motor groove.
Apply molybdenum oil solution to the starter motor shaft
splines [3].
Install the removed parts in the reverse order of
removal.
DISASSEMBL Y/ASSEMBL Y
I
NOTICE
I
The armature coil may be damaged
if
the magnet in the
motor
case
pulls the armature against the case.
f!I
O-RING
SEAL RING
5
MOTOR CASE
BRUSH
SPRINGS
J
POSITIVE
BRUSH SET
ARMATURE
SEAL RING
OIL SEAL
Allgo REAR COVER
BRUSH HOLDER
TERMINAL BOLT
FRONT COVER
NEGATIVE BRUSH SET
3.7 N·m (0.4 kgf-m. 2.7 Ibf-ft)
4.9 N·m (0.5 kgf-m. 3.6IbHt)
6·6