Honda TRX500FM Service Manual page 22

GENERAL INFORMATION
FRONT WHEEU SUSPENSION/STEERING
Q'TY
__
(mm)
N 'm (kgf-m , IbUt)
Throttle 4 1.5 (0.2 , 1.1)
5 4.2 (0.4 , 3.1)
REMARKS
hub nut
Front brake disc botl
8
SplaSh guard bolt 6
Shock absorber mounting nut
4
Upper arm pivot nul
2
l ower arm pivot nut 4
Upper and lower arm ball joint nul
4
Brake hose clamp boll
Tie-rod joint nut
-h-i
4
Steering shaft end nul
Steenng shaft holder bott
Steering shaft pinch bolt (FPM/FPE)
EPS unit mounting nut (FPM/FPE)
Handlebar switch housing screw (FMlFPM)
Handlebar switch housing screw (FE/FPE)
Rear brake lever bracket holder screw
I-
Front master cylinder holder bolt
Front brake caliper mounting boll
REAR WHEE U SUSPENSION
2
1
2
2
3
2
2
4
Q' TY
8
6 7.0 (0.7, 5.2)
8 32(3.3, 24)
10 64 (6 .5, 47) - -
16 78(8 .0, 58)
8 42 (4.3, 31)
6
11(1 .1. 8)
10
39 (4.0. 29)
10 34 (3.5, 25)
10
39 (4.0 . 29)
12 29 (3.0 . 21 )
6
14
I
Castle nul. tighten to
the specified torque
and further tighten
until its grooves align
with the cotter pin
1
bolt replace
with a new one.
AlOe bolt: replace
with a new one .
Lock nut: replace with
-+--,a newone.
I Lock nut: replace with
t
a new one.
Lock nut: replace with
a new one.
Caslle nul: tighten to
the specified torque
and further lighten
until its grooves align
with the cotter pin
hole.
ALOe boll: replace
with a new one.
Lock nut: replace with
a new one.
Lock nut: replace with
a new one.
12 (1 .2, 9)
108 (11.0, 80)
32 (3.3, 24)
--i
6 0(6.1, 44)
ALOC bolt: replace
8
I
10
8
with a new one ,
22 (2.2 ,
4.2(0.4 , 3.1)
1
-
5
4.2 (0.4. 3.1)
12 (1 .2,
9)
30 (3.1. 22)
ALOC bolt: replace
5
5
6
-
8
with a new one.
THREAD
TORQUE
I
REMARKS
1
DIA.
(mm)
--..!:!:.m
(kgf·m , IbHt)
10 64 (6.5, 47)
ITEM
Rear wheel nut
-
-
Shock absorber upper mounting nut
1 10
Shock absorber lower mounting nut
1 10
Universal jOint guard bolt
2
6
Swingarm pivot bolt 2 12
1-16
39 (4.0 . 29)
39 (4.0 . 29)
10 (1.0. 7)
118(12.0. 87)
Lock nul: replace with
a new one.
Lock nut: replace with
a new one.
AL6e bolt: replace
with a new one .
Aloe boll. replace
with a new one.
I