Reassembly - Acura 1994 Integra Service Manual

Countershaft Assembly
Reassembly
GAUTION:
. Pr93r 4th and 5th goar3 on the qountorshrft without
lubricrtion.
. Whon in3talling 4th and sth goa6, srpport the shaft
on st..l block3, 8nd in3tall thc 9.116 uring a prors.
. Inst.ll 4th lnd 5th gcar with a maximum pro33ur€ of
25.5 kN (2,6@ ksr. 18,806 lbo.
NOTE: Refer to page 13-28 for reassembly sequence.
Install the thrust shim and the needle bearinos on
the countershaft.
NEEDLE BEARING
THRUST SHIM
COUNTERSHAFT
Installthe friction damper. the synchro ring, and the
synchro spring on lst gear,
Install the lsv2nd synchro hub by aligning the fin-
gers on the friction damper and the grooves in the
'lsV2nd synchro hub, as
shown.
1ST/2ND
13-32
lST GEAR
4.
Install the reverse gear.
I n s t a l l t h e s y n c h r o s p r i n g , a n d t h e d o u b l e c o n e
s y n c h r o ( 8 1 8 C ' l e n g i n e ) , o r s y n c h r o r i n g ( 8 1 8 8 1
engine), as shown.
SYNCHRO
SPRING
REVERSE
GEAfi
Assemble the friction damper, the needle bearing,
and 2nd gear, then install them by aligning the fin-
gers on the friction damper and the grooves in the
1sv2nd synchro hub with the fingers of the double
c o n e s y n c h r o a n d t h e g r o o v e s o n 2 n d g e a r , a s
shown.
2ND GEAR
NEEDLE BEARING
SPACER
FRICTION DAMPER
8.
Install the parts assembled in steps 2 - 6 on the
countershaft.
Install the spacer.