Genie Z-45/25 Service Manual page 308

Section 6 • Schematics
Ground Control Box Wiring Diagram, Z-45/25 Perkins Models
(before serial number 16304)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
1
ORG/BLK-41A
2
2
M.H.
BLK-33D
3
RED-27B
4
BRN-GRD.
5
RED-R2 # 30
6
WHT-23A
7
8
SECON.4
WHT-R2#86
9
EXT.6
WHT-24D
10
3
BASE TERMINATION BLOCK
D C B
RED-4 RED-3 1
RED/BLK-4 RED/BLK-3
2
R/W-4 RED/WHT-3 3
PRIM.5
WHT-4 WHT-3 4
WHT/BLK-4 WHT/BLK-3
5
W/R-4 WHT/RED-3
6
BLK-4 BLK-3 7
BLK/WHT-4 BLK/WHT-3
8
BLK/RED-3
9
BLU-4
BLU-3 10
4 3
BLU/BLK-4 BLU/BLK-3
11
BLU/WHT-3
12
BLK-ENA. BLU/RED-3 13
ORG-4/R7 ORG-3 14
ORG/BLK-4/R8 ORG/BLK-3 15
RED-ENA. ORG/RED-3 16
GRN-4 GRN-3 17
2
GRN/BLK-4 GRN/BLK-3
18
GRN/WHT-3
19
RED-C.H.
20
WHT-E.H.1 RED-EXT.#6 21
BLK-2
22
5
RD/WT-C.H. WHT-2 WHT-S.P.
23
WHT-ISM#10 24
WHT/BLK-EH.1 25
1
26
WT/RD-E.H.1
RED-C.H RED-1 27 RED-ISM#4
RED/BLK-1
RED/BLK-C.H 28
R/W-1
RED/WHT-C.H 29
WHT-1
WHT-ENA. 30
WT/BK-E.H.1 WHT/BLK-1
31
WHT/RED-1
WHT/RED-C.H 32
BLK-ISM#3 BLK-1
33
BLK/WHT-1
BLK/WHT-E.H.1 34
6 BLK/RED-1 35
BK/RD-R3#35
BLU-M.H. BLU-1 36
WHT#40-R7
BU/BK-M.H. BLU/BLK-1
37
WHT-PRIM.#5
BLU/WHT-1
38
BLU/RED-1
39
ORG-1 40 WHT-SEC#4
CH+EH1 OG/BK-E.H.1 ORG/BLK-1 41
ORG/RED-1 42
GRN-1 43
GRN/BLK-1 44
GR/WT-C.H GRN/WHT-1
45
7
GRD-HOLE
r.fem-BLK/RED-R4
BLK/RED-EH-r.male
BLK/RED-EH-r.fem
r.male-BLK/RED-R5
r.male-BLK-R1
BLK-E.H-r.fem
ORG-M.H.-r.male r.fem-ORG-R7
8
ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8
6 - 62 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
START RELAY
TACHOMETER
START INPUT
AUX. ON IGN./START
GROUND
MODULE
BATTERY
KEY PWR.
KEY BYPASS
IGN./FUEL ON
ENG. FAULT
A
RED-S.P. PRIMARY BOOM UP
WHT #23
RD/BK-S.P. PRIMARY BOOM DOWN
RD/WT-S.P. PRIMARY BOOM FUNCTION CONTROL
BLK #22
WHT-S.P. TURNTABLE ROTATE LEFT
RED #27
WT/BK-S.P.
TURNTABLE ROTATE RIGHT
BRN TO R4
WT/RD-S.P.
TURNTABLE ROTATE FUNCTION CTRL
BRN TO GRD
BLK-S.P. PRIMARY BOOM EXTEND
WHT #21
BK/WT-S.P.
PRIMARY BOOM RETRACT
BK/RD-R5 HORN WHT#21TO R2
BLU-S.P. SECONDARY BOOM UP
BU/BK-S.P. SECONDARY BOOM DOWN
BLU/WT-S.P. SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT
ORG-SP PLATFORM LEVEL UP
OG/BK-SP PLATFORM LEVEL DOWN
BLU/WHT #12
WHT#12-E.H.1 DRIVE ENABLE RELAY COIL
BLK/WHT-34
GRN-S.P. PLATFORM ROTATE LEFT
GR/BK-S.P.
PLATFORM ROTATE RIGHT
GR/WT-S.P. R4
JIB VALVE
RED-S.P. +12 V POWER
TS56
WHT-S.P. IGNITION POWER
BLK-S.P. +12 V TO PLATFORM
KEYSWITCH POWER
WHT-ISM#7
ENGINE FAULT
WHT/BLK-SP OIL PRESSURE SWITCH
BLK/RED #35
GLOW PLUG
WHT/RED-SP OIL TEMPERATURE SWITCH
RED-S.P. AUXILARY PUMP SELECT
TILT ALARM
2WD/4WD TS54
E.D.C.
E.D.C.
BRAKE
START ENGINE
BLK-S.P.
BLU #10 FUNCTION ENABLE
GLOW PLUG
BLK/WHT-34
BK/RD-SP HIGH/LOW RPM BLU/BLK #11
STEER LEFT
RED #20
STEER RIGHT
RED-R1
(SPARE)
(SPARE)
BLK #33
OFF-LIMIT SPEED
WHT-EXT.#6
OG/BK-IM2 ALTERNATOR PULSE PICKUP
(SPARE)
(SPARE)
(SPARE)
GENERATOR OPTION
Part No. 52709
G H I
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1 AUXILIARY
NC
NC TS51
STOP
+
L2
2 OIL PRESS
1
HOUR METER
3
L3 TS61
TS63
OIL TEMP.
EXTEND
RETRACT
PRIMARY
BOOM
TS60
TS52
TS62
SEC. BOOM
START
TS57
CB1 CB2
TS59
PLAT.
PLATFORM
LEVEL
ROTATE
J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS54 FUNCTION ENABLE SWITCH
TS56 GLOW PLUG
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
TS60 SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4 SPEED LIMITING VARIABLE RESISTOR 10 OHMS
L2 OIL PRESSURE LED
L3 OIL TEMPERATURE LED
CR1 IGNITION / START RELAY
CR2 POWER RELAY
WHT/BLK # 25
CR3 HIGH IDLE CUTOUT RELAY
CR4 RPM SOLENOID RELAY
WHT/RED #26
CR5 HORN RELAY
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
RED/WHT #3
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
RED/BLK #2
RED #1
BLK/RED#35B
BLK #7
RED-ISM#6
BLK/WHT #8
WHT-ISM#9
RED-CB1
CR1 CR2
WHT #4
WHT/BLK #5
BLK-ISM#1
WHT/RED #6
BLK#R1-E.H.
TURNTABLE
ROTATE
WHT#21
GRN/WHT #19
BLK/RED#R5-AH.
GRN/BLK #18
CR5
GRN #17
BRN GRND H.M
ORG #14
BLK#22
ORG/BLK #15 BLK/RED-9A
ORG/BLK-15
ORG-14
WIRE CONNECTION ABBREVIATION KEY:
EH ENGINE HARNESS
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
M N
CR3 CR4
BLK/RED#R4-EH
WHT-40B
ORG-4
ORG/BLK-4
CR7 CR8
PLATFORM LEVEL
CUTOUT
(CE VERSION ONLY)