Genie Z-45/25 Service Manual page 238

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25 Ford Models (after serial number 16303)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
2
ORG/BLK-41A
BLK-33D
M.H.
RED-27B
BRN-GRD. TST. SW.
RED-20C
WHT-TST. SW.
EXT#6
WHT-R2#86
SEC.#4
BASE TERMINATION
3
BLOCK
D C
RED-M.H RED-3 1
RED/BLK-M.H RED/BLK-3
2
R/W-M.H RED/WHT-3 3
WHT-M.H WHT-3
4
PRIM.#5 WHT/BLK-M.H WHT/BLK-3
5
W/R-M.H WHT/RED-3
6
BLK-M.H BLK-3 7
BLK/WHT-M.H BLK/WHT-3 8
BLK/RED-3
BLK/RED-C.H 9
BLU-M.H BLU-3 10
BLU/BLK-M.H BLU/BLK-3
11
3
4 BLU/WHT-3 12
BLU/RED-3
BLK-ENA. 13
ORG-M.H. ORG-3 14
ORG/BLK-3
WHT/PRP EH2 OR/BK-M.H 15
RED-ENA. ORG/RED-3 16
GRN-M.H GRN-3 17
GRN/BLK-3
GRN/BLK-M.H 18
GRN/WHT-3 19
2
RED-C.H.
RED-ISM#6 20
RED-EXT.#6 21
BLK 25B BLK-2
22
WHT 23B RD/WT-C.H. WHT-2 23
24
RD/GRN-EH#1 25
5
26
1
RED-C.H. RED-1 27
RD/BK-C.H. RED/BLK-1 28
RD/WT-C.H. R/W-1
29
WHT ISM7
WHT-ENA. WHT-1 30
WT/BK-C.H.. WHT/BLK-1
31
WHT/RED-1
WT/RD-C.H. 32
BLK-ISM#3 BLK-1
EH2 33
BLK/WHT-1 34
TS64
BR/BLU-EH2 BLK/RED-1 35
BLU-M.H. BLU-1 36
WHT#40-R7
BU/BK-M.H. BLU/BLK-1 37
WHT-PRIM.#5
PK/GR-EH#2 BLU/WHT-1 38
6 YEL/BLK-EH2 BLU/RED-1 39
ORG-1
40
CH+EH1 OG/BK-C.H. ORG/BLK-1 41
ORG/RED-1 42
GRN-1 43
GRN/BLK-1
44
GRN/WHT-C.H GRN/WHT-1 45
7 RED-E.H.#1
GRN-E.H.#1
BLK-E.H.#1
BLK-E.H.#1
BLK/RED-E.H.#1
ORANGE-M.H.
ORG/BLK-M.H.
8
6 - 27 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E
1 START RELAY
2 TACHOMETER
3 START INPUT
4 AUX. ON
5 GROUND IGN./START
6 BATTERY MODULE
7 KEY PWR.
KEY BYPASS
8
WIRING
9 IGN./FUEL ON
HARNESS:
TO BASE
ENG. FAULT
10
CONTROL BOX
B A CONNECTIONS
RED-S.P. PRIMARY BOOM UP
WHT-23
RD/BK-S.P.
PRIMARY BOOM DOWN
BLK-22
RD/WT-S.P. PRIMARY BOOM FUNTION CONTROL
WHT-S.P. TURNTABLE ROTATE LEFT
RED-27
WT/BLK-S.P. TURNTABLE ROTATE RIGHT
BRN TO R4
WT/RD-S.P. TURNTABLE ROTATE FUNCTION CTRL
BRN TO GRD
BLK-S.P. PRIMARY BOOM EXTEND
BK/WT-S.P. PRIMARY BOOM RETRACT WHT-21
BK/RD-R5
HORN
WHT-21TO R2
BLU-S.P. SECONDARY BOOM UP
BU/BK-S.P. SECONDARY BOOM DOWN
BLU/WT-S.P. SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT
ORG-S.P PLATFORM LEVEL UP
OG/BK-S.P PLATFORM LEVEL DOWN
WHT#12-C.H. DRIVE ENABLE RELAY COIL
GRN-S.P. PLATFORM ROTATE LEFT/JIB UP
BLU/WHT-12
GR/BK-S.P. PLATFORM ROTATE RIGHT/JIB DOWN
GR/WT-S.P. JIB VALVE
RED-S.P. +12 V POWER
R4
WHT-E.H.#1 WHT-S.P. IGNITION POWER
BLK-S.P. +12 V TO PLATFORM
WHT-TEST SW WHT-S.P. KEYSWITCH POWER
(UNUSED)
BLK-TEST SW ECM KEEP ALIVE POWER
(SPARE)
BLK/RED-35
RED-ISM#4 RED-S.P. AUXILIARY PUMP SELECT
TILT ALARM
2WD/4WD
E.D.C. TS54
E.D.C.
BRAKE
BLK-S.P. START ENGINE
GLOW PLUG
HIGH/LOW RPM
HIGH/LOW RPM BK/RD-S.P.
BLK/RED-35GEN
BLU-10
STEER LEFT
BLU/BLK-11
STEER RIGHT
(SPARE)
BU/WT-S.P.
RED-20
BU/RD-S.P. LIQUID PROPANE FUEL
OFF-LIMIT SPEED RED-R1
WHT-SEC.#4 WHT-EXT.#6
OG/BK-ISM#2 ALTERNATOR PULSE PICKUP
RED TO EH2
(SPARE)
(SPARE) BLK-33
(SPARE)
BLK/RED-35GEN GENERATOR OPTION
GROUND STUD
(-12 VOLTS)
RED-R4
GRN-R4
BLK-R4
BLK-1
BLK/RED-R5
ORG-R7
ORG/BLK-R8
WIRE CONNECTION ABBREVIATION KEY:
EH#1 ENGINE HARNESS #1
EH#2 ENGINE HARNESS #2 (FORD EFI HARNESS)
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
Part No. 52709
F G H
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
AUXILIARY PUMP
P1
TS51
NC
KS1
NC
STOP
SPLICE
BLU/WHT-38
BLU/RED-39
+
RED/WHT-3
L2 TS53
RED/BLK-2
CHECK FUEL SELECT
1 2
RED-1
ENGINE
HOUR METER
BLK-7
BLK/WHT-8
3
TS61
TS63
PRIMARY
BOOM EXTEND/
TS60
PRIMARY BOOM RETRACT
UP/DOWN
TS52 TS62
TURNTABLE
SECONDARY
ROTATE
BOOM
START
GRN/WHT-19
CB1 CB2
GRN/BLK-18
GRN-17
TS59 TS57
PLATFORM
ROTATE
ORG-14
PLAT.
LEVEL ORG/BLK-15
ENGINE HARNESS # 2, FORD EFI,
42 PIN INTERCHANGE
PIN/#:
RED/GRN #1 - 25D
PNK/GRN #6 - 38D
YEL/BLK #7 - 39D
YEL (18GA) #8 - CB2
YEL (12GA) #9 - CB2
WHT/PRP #18 - TST SW
TAN/BLU #24 - 35D
I J K
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS53 FUEL SELECT SWITCH
TS55 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
TS60 SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
TS63
TS64 RUN/TEST SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4 SPEED LIMITING VARIABLE RESISTOR 10 OHMS
L2 CHECK ENGINE LED
CR1 IGNITION / START RELAY
CR2 INGITION POWER RELAY
LPG LOCKOUT RELAY
CR4
CR5 HORN RELAY
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
BLK/RED-9
BLK-22
WHT-R2
RED-R1
WHT-4
CR1 CR2
BLK-R1 TO ISM#1
WHT/BLK-5
WHT/RED-6 BLK-R1 TO E.H.#1
WHT-21
BLK/RED-R5
WHT-40
CR7
ORG-14
TO:
L M N
BRN TO H.M.
CR5 CR4
RED-R4
BLK-R4
GREEN-R4
ORG/BLK
ORG
CR8
ORG/BLK-15
PLATFORM LEVEL CUTOUT
(CE VERSION ONLY)