Genie Z-45/25 Service Manual page 206

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25 Ford Models (before serial number 13099)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
ORG/BLK-41A
2
BLK-33D
M.H.
RED-27B
BRN-GRD. TST. SW.
RED-20C
WHT-TST. SW.
EXT#6
WHT-R2#86
SEC.#4
BASE TERMINATION
BLOCK
D C
3
RED-M.H RED-3 1
RED/BLK-M.H RED/BLK-3
2
R/W-M.H RED/WHT-3
3
WHT-M.H WHT-3
4
PRIM.#5
WHT/BLK-M.H WHT/BLK-3 5
W/R-M.H WHT/RED-3
6
BLK-M.H BLK-3
7
BLK/WHT-M.H BLK/WHT-3
8
BLK/RED-C.H BLK/RED-3 9
BLU-M.H BLU-3 10
BLU/BLK-M.H BLU/BLK-3
11
3
BLU/WHT-M.H BLU/WHT-3
12
4
BL/RED#13-C.H. BLU/RED-3 13
ORG-M.H. ORG-3 14
ORG/BLK-3
WHT/PRP EH2 OR/BK-M.H. 15
ORG/RED-CH ORG/RED-3 16
GRN-M.H GRN-3 17
GRN/BLK-M.H GRN/BLK-3
18
2 GRN/WHT-3
19
RED-C.H. RED-ISM#6 20
RED-EXT.#6 21
BLK 25B
BLK-2 22
WHT 23B WHT-2
RD/WT-C.H. 23
24
RD/GRN-EH#1 25
5
1
26
RED-C.H. RED-1
27
RD/BK-C.H. RED/BLK-1 28
RD/WT-C.H. R/W-1
29
WHT ISM7
WHT-1
WHT#30-C.H. 30
WT/BK-C.H.. WHT/BLK-1
31
WT/RD-C.H. WHT/RED-1 32
BLK-ISM#3 BLK-1 33
EH2
BLK/WHT-1
34
TS64
BR/BLU-EH2 BLK/RED-1 35
BLU-M.H. BLU-1 36
WHT#40-R7
BLU/BLK-1
BU/BK-M.H. 37
WHT-PRIM.#5
6 BLU/WHT-1
PK/GR-EH#2 38
BLU/RED-1 39
BRN/WHT-EH2
ORG-1 40
CH+EH1 OG/BK-C.H. ORG/BLK-1 41
BLACK-SEC.#4 ORG/RED-1 42
GRN-1 43
GRN/BLK-1 44
GRN/WHT-C.H GRN/WHT-1 45
7
RED-E.H.#1
GRN-E.H.#1
BLK-E.H.#1
BLK-E.H.#1
BLK/RED-E.H.#1
ORANGE-M.H.
ORG/BLK-M.H.
8
6 - 11 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E
1 START RELAY
2 TACHOMETER
3 START INPUT
4 AUX. ON
5 GROUND
IGN./START
6 BATTERY
MODULE
7 KEY PWR.
8 KEY BYPASS
WIRING
9 IGN./FUEL ON
HARNESS:
TO BASE
10 ENG. FAULT
CONTROL BOX
B
A CONNECTIONS
RED-S.P. PRI. BOOM UP
WHT #23
RD/BK-S.P.
PRI. BOOM DOWN
BLK #22
RD/WT-S.P. PRI. BOOM F.C.
WHT-S.P. TURN. ROT. R
RED #27
WT/BLK-S.P. TURN. ROT. L
BRN TO R4
WT/RD-S.P.
TURN. ROT. F.C.
BRN TO GRD
BLK-S.P. BOOM EXTEND
WHT #21
BK/WT-S.P. BOOM RETRACT
WHT#21TO R2
BK/RD-R5 HORN
BLU-S.P. SEC. BOOM UP
BU/BK-S.P. SEC. BOOM DN
BLU/WT-S.P. SEC. BOOM F.C.
DRV. ENA. LT. SW.
ORG-S.P PLAT. LEVEL. UP
OG/BK-S.P PLAT. LEVEL DN.
DRV. ENA. BLU/WHT #12
WHT#12-C.H.
GRN-S.P. PLAT. ROT. L.
GR/BK-S.P. PLAT. ROT. R.
R4
GR/WT-S.P. JIB VALVE
RED-S.P. 12V BATT. SUPPLY
WHT-E.H.#1 WHT-S.P. IGNITION PWR.
PWR. TO PLAT.
BLK-S.P.
WHT-S.P. KEYSWITCH PWR.
WHT-TEST SW
BLK/RED #35
BLK-TEST SW OIL PRESSURE SENDER
WATER TEMP. SENDER
RED-S.P. AUX. PWR.
RED-ISM#4
TILT ALARM
2WD/4WD (DRIVE RANGE)
E.D.C.
E.D.C.
BRAKE BLU #10 HIGH/LOW RPM
START
BLK-S.P.
BLU/BLK #11
GLOW PLUG
RPM BK/RD-S.P. RED #20
STEER RIGHT
RED-R1
STEER LEFT
TEST LIGHT RED TO EH2
BU/WT-S.P.
BU/RD-S.P. L.P. (FUEL SELECT)
BLK #33
WHT-SEC.#4 WHT-EXT.#6 LIMIT SWITCH SIG.
OG/BK-ISM#2 PULSE PICKUP
SPARE
SPARE
SPARE
GEN. OPTION
GROUND STUD
(-12 VOLTS)
RED-R4
GRN-R4
BLK-R4
BLK-1
BLK/RED-R5
ORG-R7
ORG/BLK-R8
WIRE CONNECTION ABBREVIATION KEY:
EH#1
EH#2
C.H.
M.H.
S.P.
R or CR
ISM
H.M.
Part No. 52709
F G H
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1
AUXILIARY PUMP
NC
NC TS51
SPLICE
STOP
L2 TS53
CHECK
1 2
ENGINE
FUEL SELECT
HOUR METER
LIGHT
3
TS61
TS63
PRIMARY
BOOM EXTEND/
PRIMARY
RETRACT
R5
TS60
BOOM
UP/DOWN
TS52
TS62
START
SEC. BOOM
TS54 CB1 CB2
TS59
TS57
PLAT.
PLATFORM
LEVEL
ROTATE
ENGINE HARNESS #1
ENGINE HARNESS #2 (FORD EFI HARNESS)
CHASSIS HARNESS
MANIFOLD HARNESS
SWITCH PANEL
RELAY
IGNITION/START MODULE
HOUR METER
I J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS53 FUEL SELECT SWITCH
TS55 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
TS60 SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63
PRIMARY BOOM EXTEND/RETRACT SWITCH
TS64 RUN/TEST SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CB2 CIRCUIT BREAKER, CONTROLS, 15A
HM HOUR METER
R4 TURNTABLE ROTATE SPEED LIMITING RESISTOR, 15 OHMS
R5 BOOM PRIMARY AND SECONDARY SPEED LIMITING RESISTOR, 10 OHMS
L2 CHECK ENGINE LED
CR1 IGNITION / START RELAY
CR2 INGITION POWER RELAY
BLU/WHT #38
LPG LOCKOUT RELAY
CR4
CR5 HORN RELAY
BLU/RED #39
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
RED/WHT #3 CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
RED/BLK #2
RED #1
BLK/RED-9
BLK #7
BLK-22
BLK/WHT #8
WHT-R2
RED-CB1
CR1 CR2
WHT #4
BLK-R1 TO ISM#1
WHT/BLK #5
WHT/RED #6
BLK-R1 TO E.H.#1
TURNTABLE
WHT-21
ROTATE
WHT-40
GRN/WHT #19
GRN/BLK #18
GRN #17
ORG #14
ORG/BLK #15
ENGINE HARNESS # 2, FORD EFI,
42 PIN INTERCHANGE
PIN/#: TO:
RED/GRN #1 - 25D
PNK/GRN #6 - 38D
BRN/WHT #7 - 39D
YEL (18GA) #8 - CB2
YEL (12GA) #9 - CB2
WHT/PRP #18 - TST SW
BRN/BLU #26 - 35D
M N
BRN TO H.M.
CR5 CR4
RED-R4
BLK/RED-R5 BLK-R4
GREEN-R4
ORG/BLK
ORG
CR7 CR8
ORG/BLK-15
ORG-14
PLATFORM LEVEL CUTOUT
(CE MODLES ONLY)