Genie Z-45/25 Service Manual page 246

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25J Ford Models (after serial number 16303)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
ORG/BLK-41A
2
BLK-33D
M.H.
RED-27B
BRN-GRD. TST. SW.
RED-20C
WHT-TST. SW.
EXT#6
WHT-R2#86
SEC.#4
BASE TERMINATION
BLOCK
D C
3
RED-M.H RED-3 1
RED/BLK-M.H
RED/BLK-3 2
R/W-M.H
RED/WHT-3 3
WHT-M.H
WHT-3 4
PRIM.#5
WHT/BLK-M.H WHT/BLK-3 5
W/R-M.H
WHT/RED-3 6
BLK-M.H 7
BLK-3
BLK/WHT-M.H
BLK/WHT-3 8
BLK/RED-C.H
BLK/RED-3 9
BLU-M.H 10
BLU-3
BLU/BLK-M.H
BLU/BLK-3 11
3
12
BLU/WHT-3
BLK-ENA. BLU/RED-3 13
4
ORG-M.H. 14
ORG-3
WHT/PRP EH2 OR/BK-M.H ORG/BLK-3 15
RED-ENA.
ORG/RED-3 16
GRN-M.H GRN-3 17
GRN/BLK-M.H
GRN/BLK-3 18
2 GRN/WHT-3 19
RED-C.H.
RED-ISM#6 20
21 WHT-E.H.#1
RED-EXT.#6
BLK 25B
BLK-2 22
WHT 23B WHT-2
RD/WT-C.H. 23
24
RD/GRN-EH#1
25
1 26
5
RED-C.H. RED-1
27
RD/BK-C.H. RED/BLK-1 28
RD/WT-C.H. R/W-1
29
WHT ISM7
WHT-ENA.
WHT-1 30
WT/BK-C.H.. WHT/BLK-1 31
WT/RD-C.H. WHT/RED-1
32
BLK-ISM#3 BLK-1 33
EH2
BLK/WHT-1
34
TS64
BR/BLU-EH2 BLK/RED-1 35
BLU-M.H. BLU-1 36
WHT#40-R7
BU/BK-M.H.
BLU/BLK-1 37
WHT-PRIM.#5
PK/GR-EH#2 BLU/WHT-1 38
YEL/BLK-EH2 BLU/RED-1 39
6
ORG-1 40
CH+EH1 OG/BK-C.H. ORG/BLK-1 41
ORG/RED-1
42
GRN-1 43
GRN/BLK-1 44
GRN/WHT-C.H GRN/WHT-1 45
RED-E.H.#1
7
GRN-E.H.#1
BLK-E.H.#1
BLK-E.H.#1
BLK/RED-E.H.#1
ORANGE-M.H.
ORG/BLK-M.H.
8
6 - 31 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
1 START RELAY
2 TACHOMETER
START INPUT
3
4 AUX. ON
IGN./START
5 GROUND
MODULE
6 BATTERY
7 KEY PWR.
8 KEY BYPASS
WIRING
9 IGN./FUEL ON
HARNESS:
TO BASE
10 ENG. FAULT
CONTROL BOX
B A
CONNECTIONS
RED-S.P.
PRIMARY BOOM UP
WHT-23
RD/BK-S.P. PRIMARY BOOM DOWN
BLK-22
RD/WT-S.P. PRIMARY BOOM FUNTION CONTROL
WHT-S.P. TURNTABLE ROTATE LEFT
RED-27
WT/BLK-S.P. TURNTABLE ROTATE RIGHT
BRN TO R4
TURNTABLE ROTATE FUNCTION CTRL
WT/RD-S.P.
BRN TO GRD
BLK-S.P. PRIMARY BOOM EXTEND
BK/WT-S.P. WHT-21
PRIMARY BOOM RETRACT
BK/RD-R5 HORN
WHT-21TO R2
BLU-S.P. SECONDARY BOOM UP
BU/BK-S.P. SECONDARY BOOM DOWN
BLU/WT-S.P. SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT
ORG-S.P PLATFORM LEVEL UP
OG/BK-S.P PLATFORM LEVEL DOWN
DRIVE ENABLE RELAY COIL
WHT#12-C.H.
GRN-S.P. PLATFORM ROTATE LEFT/JIB UP
BLU/WHT-12
PLATFORM ROTATE RIGHT/JIB DOWN
GR/BK-S.P.
GR/WT-S.P. JIB VALVE
RED-S.P. +12 V POWER
WHT-S.P. IGNITION POWER
+12 V TO PLATFORM
BLK-S.P.
WHT-S.P. KEYSWITCH POWER
WHT-TEST SW
(UNUSED)
ECM KEEP ALIVE POWER
BLK-TEST SW
(SPARE)
BLK/RED-35
RED-S.P. AUXILIARY PUMP SELECT
RED-ISM#4
TILT ALARM
2WD/4WD
E.D.C.
E.D.C.
BRAKE
BLK-S.P. START ENGINE
GLOW PLUG
HIGH/LOW RPM
HIGH/LOW RPM BK/RD-S.P.
BLK/RED-35GEN
BLU-10
STEER LEFT
STEER RIGHT BLU/BLK-11
BU/WT-S.P. (SPARE)
RED-20
LIQUID PROPANE FUEL
BU/RD-S.P.
RED-R1
WHT-SEC.#4 WHT-EXT.#6 OFF-LIMIT SPEED
OG/BK-ISM#2 ALTERNATOR PULSE PICKUP
RED TO EH2
(SPARE)
BLK-33
(SPARE)
(SPARE)
GENERATOR OPTION
BLK/RED-35GEN
GROUND STUD
(-12 VOLTS)
RED-R4
GRN-R4
BLK-R4
BLK-1
BLK/RED-R5
ORG-R7
ORG/BLK-R8
WIRE CONNECTION ABBREVIATION KEY:
EH#1 ENGINE HARNESS #1
EH#2 ENGINE HARNESS #2 (FORD EFI HARNESS)
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
Part No. 52709
G H
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
AUXILIARY PUMP
P1
TS51
NC
KS1
NC
STOP
SPLICE
+
L2 TS53
FUEL SELECT
CHECK
1 2
ENGINE
HOUR METER
3
TS61
TS63
PRIMARY
BOOM EXTEND/
TS60
RETRACT
PRI. BOOM
UP/DOWN
R4
TS52 TS62
TS58
SECONDARY
BOOM
START JIB
CB1 CB2
TS54
TS59 TS57
PLATFORM
ROTATE
PLAT.
LEVEL
I J K
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS53 FUEL SELECT SWITCH
TS55 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS58 JIB BOOM UP/DOWN
TS59 PLATFORM LEVEL SWITCH
SECONDARY BOOM UP/DOWN SWITCH
TS60
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
TS64 RUN/TEST SWITCH
CB1 CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4 SPEED LIMITING VARIABLE RESISTOR 10 OHMS
L2 CHECK ENGINE LED
CR1 IGNITION / START RELAY
CR2 INGITION POWER RELAY
BLU/WHT-38
LPG LOCKOUT RELAY
CR4
BLU/RED-39
CR5 HORN RELAY
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
RED/WHT-3 CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
RED/BLK-2
RED-1
BLK/RED-9
BLK-7
BLK-22
BLK/WHT-8
WHT-R2
RED-R1
WHT-4 CR1 CR2
BLK-R1 TO ISM#1
WHT/BLK-5
WHT/RED-6 BLK-R1 TO E.H.#1
TURNTABLE
WHT-21
ROTATE
BLK/RED-R5
WHT-40
GRN/WHT-19
GRN/BLK-18
GRN-17
ORG-14
ORG/BLK-15
ORG-14
ENGINE HARNESS # 2, FORD EFI,
42 PIN INTERCHANGE
PIN/#: TO:
RED/GRN #1 - 25D
PNK/GRN #6 - 38D
YEL/BLK #7 - 39D
YEL (18GA) #8 - CB2
YEL (12GA) #9 - CB2
WHT/PRP #18 - TST SW
TAN/BLU #24 - 35D
L M N
BRN TO H.M.
CR5 CR4
RED-R4
BLK-R4
GREEN-R4
ORG/BLK
ORG
CR7 CR8
ORG/BLK-15
PLATFORM LEVEL CUTOUT
(CE MODELS ONLY)