Genie Z-45/25 Service Manual page 254

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25 Deutz Models (before serial number 13099)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
2
ORG/BLK-41A
M.H.
BLK-33D
RED-27B
BRN-GRD.
RED-R2 # 30
WHT-23A
SECON.4
WHT-R2#86
3
EXT.6
WHT-24D
BASE TERMINATION BLOCK
D C B
RED-3
RED-4 1
RED/BLK-4 RED/BLK-3
2
R/W-4 RED/WHT-3
3
PRIM.5
WHT-4 WHT-3
4
WHT/BLK-4 WHT/BLK-3
5
W/R-4 WHT/RED-3
6
BLK-4 BLK-3
7
4
BLK/WHT-4 BLK/WHT-3
8
BLK/RED-3 9
BLU-4
BLU-3 10
3
BLU/BLK-4 BLU/BLK-3 11
BLU/WHT-4 BLU/WHT-3 12
BLU/RED-3
BLU/RED-C.H 13
ORG-4/R7 ORG-3 14
ORG/BLK-3
ORG/BLK-4/R8 15
ORG/RED-C.H ORG/RED-3 16
GRN-4 GRN-3
17
2 GRN/BLK-4 GRN/BLK-3
18
5 GRN/WHT-3 19
RED-C.H.
20
RED-EXT.#6 21
WHT-E.H.1
BLK-2 22
RD/WT-C.H. WHT-2
23 WHT-S.P.
WHT-ISM#10 24
WHT/BLK-EH.1 25
1
WT/RD-E.H.1 26
RED-1
RED-C.H 27 RED-ISM#4
RED/BLK-1
RED/BLK-C.H 28
R/W-1
RED/WHT-C.H 29
WHT-1
WHT-30 C.H 30
6
WT/BK-E.H.1 WHT/BLK-1
31
WHT/RED-1 32
WHT/RED-C.H
BLK-ISM#3 BLK-1
33
BLK/WHT-1
BLK/WHT-E.H.1 34
BLK/RED-1
35 BK/RD-R3#35
BLU-M.H. BLU-1
36
WHT#40-R7
BU/BK-M.H. BLU/BLK-1
37
WHT-PRIM.#5
BLU/WHT-1
38
BLU/RED-1 39
ORG-1 40 WHT-SEC#4
CH+EH1 OG/BK-E.H.1 ORG/BLK-1 41
7
ORG/RED-1
BLK-SEC#4 42
GRN-1 43
GRN/BLK-1 44
GR/WT-C.H GRN/WHT-1
45
GRD-HOLE
BLK/RED-R4
BLK/RED-EH
8
BLK/RED-EH
BLK/RED-R5
BLK-E.H
BLK-R1
ORG-M.H ORG-R7
ORG/BLK-M.H ORG/BLK-R8
6 - 35 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
1 START RELAY
2 TACHOMETER
3 START INPUT
4 AUX. ON
5 GROUND
IGN./START
BATTERY
6
7 KEY PWR. MODULE
8 KEY BYPASS
9 IGN./FUEL ON
10 ENG. FAULT
A
RED-S.P.
PRI. BOOM UP WHT #23
RD/BK-S.P. PRI. BOOM DOWN
RD/WT-S.P. PRI. BOOM F.C.
BLK #22
WHT-S.P. TURN. ROT. R
RED #27
WT/BK-S.P.
TURN. ROT. L
BRN TO R4
WT/RD-S.P. TURN. ROT. F.C.
BRN TO GRD
BLK-S.P. BOOM EXTEND
WHT #21
BK/WT-S.P.
BOOM RETRACT
BK/RD-R5 HORN WHT#21TO R2
BLU-S.P. SEC. BOOM UP
BU/BK-S.P.
SEC. BOOM DN
BLU/WT-S.P. SEC. BOOM F.C.
DRV. ENA. LT.
ORG-SP PLAT. LEVEL. UP
OG/BK-SP PLAT. LEVEL DN.
BLU/WHT #12
DRV. ENA.
WHT#12-E.H.1
GRN-S.P.
PLAT. ROT. L.
GR/BK-S.P.
PLAT. ROT. R.
R4 R5
GR/WT-S.P. JIB VALVE
RED-S.P. 12V BATT. SUPPLY
WHT-S.P. IGNITION PWR.
BLK-S.P. PWR. TO PLAT.
KEYSWITCH PWR.
WHT-ISM#7
BLK/RED #35
ENGINE FAULT
WHT/BLK-SP OIL PRESSURE SENDER
WATER TEMP. SENDER
WHT/RED-SP
RED-S.P.
AUX. PWR.
TS54
TILT ALARM
2WD/4WD
E.D.C.
E.D.C.
BLU #10
FUNCTION ENABLE
BRAKE
START
BLK-S.P. BLU/BLK #11
GLOW PLUG
RED #20
BK/RD-SP RPM
STEER RIGHT
RED-R1
STEER LEFT
BLK #33
TEST LIGHT
L.P.
LIMIT SWITCH SIG.
WHT-EXT.#6
OG/BK-IM2 PULSE PICKUP
SPARE
SPARE
SPARE
GEN. OPTION
Part No. 52709
G H
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1 AUXILIARY
NC
NC TS51
STOP
WHT/BLK # 25
WHT/RED #26
L2
RED/WHT #3
2 OIL PRESS
1
RED/BLK #2
HOUR METER RED #1
BLK #7
3
BLK/WHT #8
TS61
L3 TS63
OIL TEMP.
EXTEND
RETRACT
PRIMARY BOOM
TS62
WHT/BLK #5
TS60
TS52
WHT/RED #6
TURNTABLE
ROTATE
START
SEC. BOOM
CB1 CB2
GRN/WHT #19
TS59
GRN/BLK #18
GRN #17
TS57
PLAT.
PLATFORM
LEVEL
ROTATE
ORG #14
ORG/BLK #15
I J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS54 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
TS60 SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CB2 CIRCUIT BREAKER, CONTROLS, 15A
HM HOUR METER
R4 TURNTABLE ROTATE SPEED LIMITING RESISTOR, 15 OHMS
R5 BOOM PRIMARY AND SECONDARY SPEED LIMITING RESISTOR, 10 OHMS
L2 OIL PRESSURE LED
L3 OIL TEMPERATURE LED
CR1 IGNITION / START RELAY
CR2 POWER RELAY
HIGH IDLE CUTOUT RELAY
CR3
RPM SOLENOID RELAY
CR4
HORN RELAY
CR5
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
BLK/RED#35B
RED-ISM#6
WHT-ISM#9
RED-CB1
CR1 CR2
WHT #4
BLK-ISM#1
BLK#R1-E.H
WHT#21
BLK/RED#R4-EH
WHT-40B
BLK/RED#R5-AH
CR5 CR7
BRN GRND H.M
BLK#22
BLK/RED-9A
ORG-14
WIRE CONNECTION ABBREVIATION KEY:
EH ENGINE HARNESS
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
M N
CR3 CR4
ORG-4 ORG/BLK-4
CR8
PLATFORM LEVEL CUTOUT
(CE MODELS ONLY)
ORG/BLK-15