Genie Z-51/30 Service Manual
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Genie Z-51/30 Service Manual

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Table of Contents

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Service Manual
From Serial number 9998 to 21179
First Edition
Second Printing
Part No. 52709

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Summary of Contents for Genie Z-51/30

  • Page 1 Service Manual First Edition Second Printing Part No. 52709 From Serial number 9998 to 21179...
  • Page 2 Second Printing, September 2000 continuous improvement of our products is a Genie "Genie" and "Z" are Registered Trademarks policy. Therefore product specifications are subject of Genie Industries in the USA and many other to change without notice. countries. These machines comply with Readers are encouraged to notify Genie of errors ANSI/SIA 92.5-1992.
  • Page 3 Section 1 • Safety Rules Safety Rules Danger Failure to obey the instructions and safety rules in this manual, and the Genie Z-45/25 & Genie Z-45/25J Operator's Manual will result in death or serious injury. Many of the hazards identified in the operator's manual are also safety hazards when maintenance and repair procedures are performed.
  • Page 4 Be sure to properly dispose of old oil or other fluids. Use an approved container. Please be environmentally safe . Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 5: Table Of Contents

    Theory of Operation Power Source ......................3 - 1 Hydraulic System ...................... 3 - 1 Electrical System ...................... 3 - 1 Limit Switches ......................3 - 2 Machine Controls ...................... 3 - 2 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 6 A-21 Inspect the Fuel Filter/Water Separator - Diesel Models ....... 4 - 24 A-22 Check and Adjust the Engine RPM - Perkins Diesel Models ......4 - 26 A-23 Check the Engine Belt - Ford Models ............4 - 28 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 7 B-21 Test the Drive Brakes ................... 4 - 44 B-22 Test the Drive Speed - Stowed Position ............4 - 45 B-23 Test the Drive Speed - Raised or Extended Position ........4 - 46 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 8 Replace the Drive Loop Hydraulic Filter ............4 - 67 Check and Adjust the Air/LPG Mixture - Ford Models ........4 - 68 Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models..4 - 69 Genie Z-45/25 & Genie Z-45/25J Part No. 52709 viii...
  • Page 9 Engine Low Idle Inoperative - Diesel Models ..........5 - 21 All Functions Inoperative, Engine Starts and Runs ........5 - 22 All Lift and Steer Functions Inoperative, Drive Functions Operational ... 5 - 23 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 10 Machine Will Not Drive At Full Speed ............5 - 76 Machine Drives At Full Speed With Platform Raised or Extended ....5 - 77 Drive Enable System Is Malfunctioning ............5 - 78 Auxiliary Functions Inoperative ..............5 - 79 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 11 Electrical Schematic, Z-45/25J Ford Models (from serial number 13098 to 16303) ..............6 - 22 Ground Control Box Wiring Diagram, Z-45/25J Ford Models (from serial number 13098 to 16303) ..............6 - 23 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 12 Electrical Schematic, Z-45/25J Deutz Models (from serial number 13098 to 16303) ..............6 - 46 Ground Control Box Wiring Diagram, Z-45/25J Deutz Models (from serial number 13098 to 16303) ..............6 - 47 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 13 (before serial number 16304) ................6 - 63 Electrical Schematic, Z-45/25J Perkins Models (before serial number 16304) ..6 - 65 Ground Control Box Wiring Diagram, Z-45/25J Perkins Models (before serial number 16304) ................6 - 66 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J xiii...
  • Page 14 2WD Hydraulic Schematic ..................6 - 82 4WD Hydraulic Schematic ..................6 - 83 Section Seven Repair Procedures Introduction ....................... 7 - 1 Platform Controls Joystick Controllers ..................7 - 2 Horsepower Limiter Board ................7 - 8 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 15 Turntable Covers ..................7 - 40 Deutz Engine F3L 1011F RPM Adjustment ................... 7 - 41 Flex Plate ...................... 7 - 41 Oil Temperature and Oil Pressure Gauges ........... 7 - 42 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 16 12-4 Directional Valve Manifold Components ............7 - 65 12-5 2WD Drive Manifold Components ..............7 - 68 12-6 Valve Adjustments, 2WD Drive Manifold ............7 - 70 12-7 4WD Drive Manifold Components ..............7 - 72 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 17 16-3 Tie Rod, See 15-3, Tie Rod ................7 - 88 Oscillating Axle Components 17-1 Oscillating Axle Lock-out Cylinders ............... 7 - 89 Non-steering Axle Components 18-1 Drive Motor ....................7 - 90 18-2 Drive Hub ...................... 7 - 91 xvii Part No. 52709 Genie Z-45/25 & Genie Z-45/25J...
  • Page 18 First Edition • Second Printing This page intentionally left blank. Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 19: Specifications

    7.7 m Maximum turntable tailswing 0 in 0 in 0 cm 0 cm Wheelbase 6 ft 8 in 6 ft 8 in Outreach specification with platform rotated 90 degrees. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 2 - 1...

  • Page 20: Performance Specifications

    (including tank) 113.6 liters Drive torque hubs 17 fl oz 0.51 liters Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice. 2 - 2 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 21 10 to 14 seconds Z-45/25 Models Platform rotate - 160° 9 to 13 seconds Z-45/25J Models Platform level up 35 to 39 seconds Platform level down 26 to 32 seconds Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 2 - 3...

  • Page 22: Hydraulic Specifications

    Displacement @ 2500 rpm 0 to 2.1 gallons per minute 0 to 7.95 liters per minute Hydraulic tank circuit 6 micron with 25 psi return line filter (1.7 bar) bypass 2 - 4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 23: Ford Lrg-425 Efi Engine Specifications

    Temperature above 20W-40 or 20W-50 20°F / -6.6°C Use oils meeting API classification SG (labeled SG/CC or SG/CD) as they offer improved wear protection. Units ship with 10W-40 SG/CC. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 2 - 5...
  • Page 24 2.18 L/min Ignition System Spark plug type Motorcraft AWSF-52C Spark plug gap 0.042 to 0.046 in 1.07 to 1.18 mm Engine coolant Capacity quarts 10.9 liters Alternator Output 95A, 14.5V 2 - 6 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 25: Deutz F3L 1011F Engine Specifications

    -10°F to 90°F / -23°C to 32°C 10W-40 Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SG or CD/SG grades. Units ship with 10W-40 SG/CC. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 2 - 7...
  • Page 26 Reserve capacity @ 25A rate 200 minutes Oil pressure 41 psi Fan belt deflection (at 2600 rpm) 2.8 bar 10 mm Oil capacity 8.6 quarts (including filter) 8.2 liters 2 - 8 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 27: Hydraulic Hose And Fitting Torque Specifications

    6 Operate all machine functions and inspect the service kit hoses and fittings and related components to (Genie part number 49612). be sure that there are no leaks. 2 Lubricate the O-ring before installation. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 2 - 9...
  • Page 28 Section 2 • Specifications First Edition • Second Printing This page intentionally left blank. 2 - 10 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 29: Theory Of Operation

    Electrical System Power Source Boom/Steer functions are accomplished by The Genie Z-45/25 and Genie Z-45/25J are moving a toggle switch or a controller, which sends powered by either a gasoline/LPG engine or one of voltage to the appropriate directional control valve.

  • Page 30: Limit Switches

    Limit switches Machine Controls There are two types of limit switches which are The Genie Z-45/25 and Genie Z-45/25J machines found in various locations on the machine: drive are equipped with operational controls which are speed limit switches and a drive enable limit found in two locations: the ground controls, located switch.
  • Page 31 · Key switch in the position with the Indicates that a specific result is expected after key removed performing a series of steps. · Wheels chocked Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 1...
  • Page 32 Make copies of the Maintenance Inspection Report Indicates that dealer service is required to use for each inspection. Store completed forms to perform this procedure. for three years. 4 - 2 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 33: Maintenance Inspection Report

    “R” box. B-29 Replace spark plugs- Legend Ford Models Y = yes, acceptable B-30 Replace engine air filter N = no, remove from service R = repaired Comments Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 3...
  • Page 34 After filter/water separator- repair, place a check in the “R” box. Deutz Models Legend Y = yes, acceptable N = no, remove from service R = repaired Comments 4 - 4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 35: Inspect The Operator's And Safety Manuals

    1 Check to be sure that the storage container is present and in good condition. 1 Refer to the Decals section in the Genie Z45/25 & Genie Z45/25J Operator's 2 Check to make sure that the operator's, Manual and use the decal list and illustrations...

  • Page 36: Inspect For Damage And Loose Or Missing Parts

    · Platform entry mid-rail or gate · Tires and wheels · Engine and related components · Limit switches · Alarms, horn and beacon (if equipped) · Nuts, bolts and other fasteners 4 - 6 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 37: Check The Engine Oil Level

    CC/SE, CD/SE, SF/CC or SF/CD grades. Units ship with 10-40 CC/SG. above 25°F / -4°C 10W-30 Use oils meeting API classification SH or SG. Units ship with 10-40 CC/SG. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 7...

  • Page 38: Check The Engine Coolant Level - Liquid Cooled Models

    An LPG detector may be necessary to locate LPG leaks. · Fuel tank, manual shutoff valve, fuel pump, fuel filters, fuel rail and fuel injectors, hoses and fittings and throttle body. 4 - 8 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 39: Check The Hydraulic Oil Level

    2 inches (5 cm) of the sight gauge. 2 Add oil as needed. Hydraulic oil specifications Hydraulic oil type Dexron equivalent Tank capacity 24 gallons 90.8 liters Hydraulic system (including tank) 30 gallons 113.6 liters Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 9...

  • Page 40: Check For Hydraulic Leaks

    · Ground area under the machine Rough terrain tire 14-17.5 NHS 14-17.5 NHS 45 psi (3.1 bar) 45 psi (3.1 bar) Narrow base models Industrial tire Foam Filled Only 4 - 10 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 41: Test The Oscillate Axle (If Equipped)

    Directional Valve Linkage Machines equipped with Platform Level Control Disable Function: The platform level function will not operate when the boom is raised or extended past the drive speed limit switches. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 11...

  • Page 42: Test The Auxiliary Power Operation

    Emergency Stop button. 6 Press down the foot switch. Deutz and Perkins Diesel models: All functions should stop immediately. The engine will shut off after 2 to 3 seconds. 4 - 12 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 43: Test The Tilt Sensor

    Tip-over hazard. The alarm should be heard at the ground controls. If you can't hear the alarm at the ground controls, replace the alarm in the platform. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 13...

  • Page 44: Test The Limit Switches

    A distinct click should be felt and heard. should move freely and spring return to center. A distinct click should be felt and heard. primary boom drive limit switch (LS2) 4 - 14 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 45 2 feet (61 cm). Result: The boom extend drive limit switch arm should move freely and spring return to center. A distinct click should be felt and heard. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 15...
  • Page 46 12.2 m/45 sec Drive speed, boom 0.36 mph raised or extended, 0.58 km/h Narrow Base Models 40 ft/79 sec 12.2 m/79 sec turntable drive enable limit switch (LS4) turntable rotation bearing 4 - 16 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 47 11 Move the lift/drive select switch to the drive Result: Drive function should operate. position (if equipped). Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 17...

  • Page 48: Check The Engine Belt - Perkins Diesel Models

    9.5 mm to 12 mm pivot plate at the counterweight end of the machine. Engine belt - Genie part number 65537 2 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine.
  • Page 49 2 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 19...

  • Page 50: Replace The Fuel Filters - Ford Models

    Section 4 • Scheduled Maintenance Procedures First Edition • Second Printing A-17 Replace the Fuel Filters - Ford Models 4 - 20 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 51: Inspect The Radiator - Perkins Models

    7 Remove the regulator/filter mounting fasteners. Then remove the regulator/filter from the engine pivot plate. 8 Install the new regulator/filter (Genie part number 58967) onto the engine pivot plate and install the hoses to the regulator/filter. Component damage hazard. Be...

  • Page 52: Perform 30 Day Service

    • Inspect the Tires and Wheels (including lug nut torque) ......B-5 • Replace the Hydraulic Tank Return Filter ............B-24 • Check the Turnable Rotation Bearing Bolts ............D-2 4 - 22 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 53 A daily check of machine hours against the hours noted on the oil Oil filters - Genie part numbers filter will allow the inspector to anticipate and Ford LRG-425 EFI Engine 28656...

  • Page 54: Inspect The Fuel Filter/Water Separator - Diesel Models

    Result: If water is present in the filter bowl above -4°F / -34°C 15W-40 continue with steps 3 through 7 for Perkins models only. Engine oil should have properties of API classification CF4 grade. 4 - 24 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 55 Element - Perkins Diesel Models, for instructions on how to prime the fuel filter/water separator. 6 Clean up any fuel that may have spilled. fuel filter/water separator drain plug Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 25...

  • Page 56: Check And Adjust The Engine Rpm - Perkins Diesel Models

    7 Install the engine pivot plate safety pin Result: Low idle should be 1600 rpm. (if equipped). 4 - 26 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 57 3 Move the function enable toggle switch to the high idle (rabbit symbol) position. Result: High idle should be 2500 rpm. If high idle rpm is correct, disregard adjustment step 4. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 27...

  • Page 58: Check The Engine Belt - Ford Models

    6 Install the engine pivot plate safety pin Bodily injury hazard. Do not (if equipped). inspect while the engine is running. Remove the key to Engine belt - Genie part number secure from operation. Ford Models 52580 Burn hazard. Beware of hot engine components.

  • Page 59: Check The Battery

    Adding terminal protectors and a · Engine wiring harness corrosion preventative sealant will · Hydraulic manifold wiring help eliminate corrosion on the battery terminals and cables. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 29...

  • Page 60: Check The Radiator - Ford Models

    12 Install the engine pivot plate safety pin engine pivot plate latch. (if equipped). The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine. 4 - 30 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 61: Check The Exhaust System

    6 Ford models: Swing the engine back to its original position and close the engine pivot plate latch. 7 Install the engine pivot plate safety pin (if equipped). Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 31...

  • Page 62: Check The Hydraulic Return Filter Condition Indicator

    2 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine. 3 Remove the fasteners from the engine side cover, then remove the cover. 4 - 32 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 63: Inspect The Tires And Wheels (Including Lug Nut Torque)

    Wheel lugs, 2WD (if equipped). Front Rear Lug nut torque, dry 125 ft-lbs 125 ft-lbs 169.5 Nm 169.5 Nm Lug nut torque, lubricated 94 ft-lbs 94 ft-lbs 127.4 Nm 127.4 Nm Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 33...

  • Page 64: Confirm The Proper Brake Configuration

    Result: The oil level should be even with the bottom of the plug hole. drive pump free-wheel valve lift pump screwdriver The free-wheel valve should always remain closed. 4 - 34 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 65 1 Remove the safety pin (if equipped) from the engine pivot plate latch. The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 35...
  • Page 66 5 Move the function enable toggle switch to the high idle (rabbit symbol) position at the ground controls. Result: High idle should be 2500 rpm. 4 - 36 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 67: Test The Key Switch

    All functions should stop button will stop all machine immediately. The engine will operation, even if the key switch shut off after 2 to 3 seconds. is switched to platform control. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 37...

  • Page 68: Test The Ground Control Override

    2 Start the engine from the ground controls. covers from the non-steer end of the drive chassis. 3 At the ground controls, operate each boom function through a partial cycle. Result: All boom functions should operate. 4 - 38 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 69: Test The Platform Self-Leveling

    3 Raise and lower the primary boom through a full cycle. Result: The platform should remain level at all times to within ±5 degrees. directional valve clevis pin with cotter pin (hidden) yoke lock nut Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 39...

  • Page 70: Test The Horn

    4 Do not press down the foot switch. Check the machine functions. Result: The machine functions should not operate. 5 Press down the foot switch and operate the machine functions. Result: The machine functions should operate. 4 - 40 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 71: Test The Engine Idle Select

    2 Start the engine from the ground controls then move the function enable toggle switch to the high idle (rabbit symbol) position and hold in the position. Result: The engine should change to high idle. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 41...

  • Page 72: Test The Fuel Select Operation - Ford Models

    (rabbit and foot switch the engine is running. symbol). 2 Start the engine from the platform controls and allow it to run at low idle. 4 - 42 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 73: Test The Drive Enable System

    Result: The drive enable indicator light should turn on. come on. 3 Slowly move the drive control handle off center. 6 Repeat steps 3 and 4. Result: The drive function should not operate. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 43...

  • Page 74: Test The Drive Brakes

    4 Choose a point on the machine; i.e., contact patch of a tire, as a visual reference for use when crossing the test line. 4 - 44 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 75: Test The Drive Speed - Stowed Position

    4 Choose a point on the machine; i.e., contact patch of a tire, as a visual reference for use when crossing the start and finish lines. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 45...

  • Page 76: Test The Drive Speed - Raised Or Extended Position

    7 Bring the machine to top drive speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line. 4 - 46 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 77: Test The Alarm Package - Optional Equipment

    Result: The travel alarm should sound when the drive control handle is moved off center in Result: The descent alarm should sound when either direction. the switch is held down. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 47...

  • Page 78: Replace The Hydraulic Tank Return Filter

    Section 4 • Scheduled Maintenance Procedures First Edition • Second Printing TABLE B PROCEDURES B-26 Replace the Hydraulic Tank Return Filter 4 - 48 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 79: Replace The Fuel Filter/Water Separator Element - Perkins Diesel Models

    First Edition • Second Printing Section 4 • Scheduled Maintenance Procedures B-27 Replace the Fuel Filter/ Water Separator Element - Perkins Diesel Models Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 49...
  • Page 80 14 Operate the priming lever or priming bulb (if equipped) of the fuel lift pump until fuel, free from air, comes from the vent plug. 15 Clean up any fuel that may have spilled during this procedure. 4 - 50 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 81: Replace The Fuel Filter Element - Perkins Diesel Models

    First Edition • Second Printing Section 4 • Scheduled Maintenance Procedures B-28 Replace the Fuel Filter Element - Perkins Diesel Models Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 51...

  • Page 82: Replace The Spark Plugs - Ford Models

    If there is air in the fuel system, there is probably a leak in the low pressure side of the system. 4 - 52 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 83: Replace The Engine Air Filter Element

    3 Open the engine side cover and remove the retaining ring from the end cap of the air filter canister. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 53...
  • Page 84 9 Swing the engine back to its original position and close the engine pivot plate latch. 10 Install the engine pivot plate safety pin (if equipped). Air filters - Genie part numbers All Models 27916 4 - 54 Genie Z-45/25 & Genie Z-45/25J...

  • Page 85: Check The Engine Belt- Deutz Diesel Models

    Belt deflection - inch to inch machine. 9.5 mm to 12 mm 3 Remove the air baffle retaining fasteners. Engine belt - Genie part number 32698 Remove the air baffle. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 55...

  • Page 86: Replace The Engine Oil And Filter - Deutz Diesel Models

    1 Remove the safety pin (if equipped) from the 9 Apply a thin layer of oil to the new oil filter engine pivot plate latch. gasket (Genie part number 49924). Install the The engine pivot plate latch is filter and tighten it securely by hand.

  • Page 87: Check The Engine Valve Clearances - Deutz Diesel Models

    Temperature above -4°F / -34°C 15W-40 Engine oil should have properties of API classification CC/SE, CD/SE, CC/SF or CD/SF grades. Units shipped with 10-40 CC/SG Oil filter - Genie part number 49924 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 57...

  • Page 88: Change Or Recondition The Engine Coolant - Liquid Cooled Models

    10 Fill the radiator with the proper coolant mixture (coolant and water) for your climate until it is full. 11 Fill the coolant return tank to the range. NORMAL 4 - 58 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 89: Check The Engine Valve Clearances - Perkins Diesel Models

    19 Check the coolant level in the coolant return tank. Add coolant if needed. Coolant capacity Ford Gasoline/LPG Engine 11.5 quarts 10.9 liters Perkins 104-22 Engine 6.3 quarts 6 liters Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 59...

  • Page 90: Replace The Pcv Valve - Ford Models

    Section 4 • Scheduled Maintenance Procedures First Edition • Second Printing TABLE C PROCEDURES Replace the PCV Valve - Ford Models 4 - 60 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 91: Check The Boom Wear Pads

    3 Measure each wear pad. Replace the wear pad if it is less than inch. If the wear pad is not less than inch, shim as necessary to obtain zero clearance and zero drag. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 61...

  • Page 92: Check The Turntable Rotation Bearing Bolts

    4 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine. 4 - 62 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 93: Check The Free-Wheel Configuration

    (20,000 lbs/10,000 kg) under the drive chassis between the non-steer tires. 3 Lift the wheels off the ground and then place jack stands under the drive chassis for support. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 63...
  • Page 94 Collision hazard. Failure to re-engage the drive hubs may 11 Manually rotate each steer wheel. cause death or serious injury and property damage. Result: Each steer wheel should rotate with minimum effort. 4 - 64 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 95: Grease The Turntable Rotation Bearing And Rotate Gear

    (10 to 13 cm) at a time and repeat this step until the entire bearing has been greased. 3 Apply grease to each tooth of the drive gear, located under the turntable. Grease type Multipurpose grease Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 65...

  • Page 96: Replace The Drive Hub Oil

    2 Remove both plugs and drain the oil. 3 Drive the machine until one plug is at the top and the other is at 90 degrees. 4 - 66 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 97: Replace The Drive Loop Hydraulic Filter

    First Edition • Second Printing Section 4 • Scheduled Maintenance Procedures TABLE D PROCEDURES Replace the Drive Loop Hydraulic Filter Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 67...

  • Page 98: Check And Adjust The Air/Lpg Mixture - Ford Models

    Turn low idle adjustment 3 Loosen the lock nut on the high idle mixture screw counterclockwise 2 adjustment screw. turns. 4 - 68 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 99: Replace The Diesel Fuel Filter/Water Separator - Deutz Diesel Models

    First Edition • Second Printing Section 4 • Scheduled Maintenance Procedures Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 69...

  • Page 100: Test Or Replace The Hydraulic Oil

    7 Tag, disconnect and plug the two suction hoses that are attached to the hydraulic tank shutoff valves. 8 Disconnect and plug the return filter hydraulic hose at the hydraulic tank. Cap the fitting on the tank. 4 - 70 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 101 15 Rinse out the inside of the tank using a mild solvent. 16 Install the suction strainers using a thread sealant on the threads. 17 Install the drain plug using a thread sealant on the threads. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 71...

  • Page 102: Change Or Recondition The Engine Coolant - Ford Models

    Use only Dexron equivalent hydraulic fluid. Hydraulic system Hydraulic tank capacity 24 gallons 91 liters Hydraulic system 30 gallons capacity (including tank) 114 liters Hydraulic fluid Dexron equivalent 4 - 72 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 103 11 Fill the radiator and then fill the coolant return tank to the range. NORMAL 12 Clean up any coolant spilled during this procedure. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 73...

  • Page 104: Change The Fuel Hoses

    4 - 74 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 105 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 75...
  • Page 106 4 - 76 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 107: Check The Toothed Belt - Deutz Diesel Models

    Complete information to perform this procedure is available in the Deutz FL 1011F Operation Manual Deutz part number: 0297 4706 EN. (Genie part number 29790). Check the Engine Valve Clearance - Ford Models Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 77...

  • Page 108: Grease The Steer Axle Wheel Bearings, 2Wd Models

    Result: There should be no side to side or up 13 Place the hub on a flat surface and gently pry the bearing seal out of the hub. Remove the and down movement. rear bearing. 4 - 78 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 109 22 Install a new cotter pin. Bend the cotter pin to lock it in. 23 Install the dust cap, then the tire and wheel assembly. Torque the wheel lug nuts to 125 ft-lbs (169.5 Nm). Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 4 - 79...
  • Page 110 Section 4 • Scheduled Maintenance Procedures First Edition • Second Printing This page intentionally left blank. 4 - 80 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 111: Troubleshooting Flow Charts

    Troubleshooting Flow Charts Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie Z-45/25 and Genie Z-45/25J Operator’s Manual. Be sure that all necessary tools and test Observe and Obey: equipment are available and ready for use.
  • Page 112 Check Engine Light. See Repair Section, How to Retrieve Engine Fault Codes. Use the Fault Code Chart on the following pages to aid in identifying the fault. 5 - 2 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 113: Fault Codes

    Temperature (ECT) terminal connections from the or poor terminal connections sensor high voltage. ECT sensor to the ECM OR OR ECT sensor is bad replace the ECT sensor. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 3...
  • Page 114 Low oil pressure. shorted to ground or not terminal connections from the oil enough engine oil. pressure switch to the ECM OR replace the oil pressure switch. 5 - 4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 115 OR check for shorted Battery supply voltage to the System voltage high. wires or poor terminal ECM is 18V DC or more. connections from the battery to the ECM. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 5...

  • Page 116: Engine Will Not Crank Over

    "` uyxuˆÆ‰ytuÆq„tÆsxus syˆs‘yÆvˆ…ƒÆ‰qˆÆ…ww‚u ’…‚qwuÆqÆuˆƒy„q‚ ‰“ysxÆXW'$Ɛ…ÆX@%% X@%% F…‚tƐxuƉqˆÆ‰“ysxƐ… Vu†qyˆÆ…†u„Æy„Ær‚Æ“yˆu "` uyxuˆÆ‰ytuÆq„tÆsxus syˆs‘yÆvˆ…ƒÆX@%%Ɛ… ’…‚qwuÆqÆuˆƒy„q‚ÆÉ%Æ…„ uˆƒy„q‚ÆÉ%Æ…„Æyw„yy…„! yw„yy…„!‰qˆÆƒ…t‘‚u ‰qˆÆƒ…t‘‚u xusÆ’…‚qwuÆq Vu†qyˆÆ…†u„Æy„ƈut "` uˆƒy„q‚ÆÉ(Æ…„Ɛxu †…“uˆÆ‰‘††‚•Æ“yˆuÆsyˆs‘y yw„yy…„!‰qˆÆƒ…t‘‚u vˆ…ƒÆ @#Ɛ…Æ V#Ɛ…Æ V$ xu„Ɛ…Ɛuˆƒy„q‚ÆÉ(Ɛ…Æ…„ yw„yy…„!‰qˆÆƒ…t‘‚u …„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 6 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 117 \URZGMK GZ ZNK HRGIQ ]OXK YZGXZKX YURKTUOJ UT ZNK YZGXZKX YURKTUOJ < < )NKIQ \URZGMK GZ YZGXZKX 8KVGOX UVKT OT HGZZKX_ IGHRK IGHRK ZU YZGXZKX < 8KVGOX UX XKVRGIK YZGXZKX UX YZGXZKX YURKTUOJ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 7...

  • Page 118: Engine Cranks Over But Will Not Start - Ford Models

    „… ˆu‚q• ÆWuuÆVu†qyˆ r…xÆCƒuˆwu„s•ÆW…† Wusy…„ÆSVƈu†‚qsuƐxu r‘…„‰Æ†‘‚‚utÆ…‘Æ…Ɛxu v‘u‚Ɔ‘ƒ† Ɔ…‰yy…„Ɛ‘ˆ„ƐxuƁu• ‰“ysxƐ…Æwˆ…‘„t s…„ˆ…‚‰Æq„tÆ‚y‰u„Æv…ˆ xuÆv‘u‚Ɔ‘ƒ†Æ…Ɛ‘ˆ„Æ v…ˆÆq††ˆ…”yƒqu‚•Æ$ ‰us…„t‰Æq„tƐxu„Ɖx‘ ÆBytƐxuÆv‘u‚Ɔ‘ƒ† ‘ˆ„Æ…„7 •u‰ w……t Vuƒ…’uÆÉ#Ɖ†qˆÆ†‚‘w ‰†qˆ q„tÆwˆ…‘„tƉ†qˆÆ†‚‘w A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ r…t• ÆAˆq„Æu„wy„uÆq„t Wuˆ’ysuÆBu†qˆƒu„ …r‰uˆ’uƉ†qˆ “uqÆ…ˆÆ„… ‰†qˆ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 8 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 119 CHART 2 By‰qr‚uƉqˆuˆÆr• WuuÆD…ˆtÆPVE&$'ÆCDG …„y„‘utÆvˆ…ƒÆxu ˆuƒ…’y„wÆr‚Æ“yˆuÆqÆxu Wuˆ’ysuÆQq„‘q‚Æv…ˆ †ˆu’y…‘‰Æ†qwu ‰qˆuˆÆ‰…‚u„…ytÆx…‚tƐxu ˆ…‘r‚u‰x……y„wƐxu ‰qˆÆ‰“ysxƐ…Æuyxuˆ yw„yy…„Ɖ•‰uƒÆSV ‰ytuÆq„tÆsxusÆ’…‚qwu s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ qÆxuÆ‚ywxÆwˆuu„Æ“yˆuÆ…„ Wuˆ’ysuÆBu†qˆƒu„ xuÆyw„yy…„Æs…y‚Ɔ‚‘w ‚u‰‰Æxq„ Vu†qyˆÆ…†u„Æy„Æ‚ywx wˆuu„Æ“yˆuÆvˆ…ƒÆxu C QƐ…Æyw„yy…„Æs…y‚ÆSV sxusÆv…ˆÆ‚……‰uÆ…ˆÆrqt s…„„usy…„‰Ævˆ…ƒÆxu C QƐ…ƐxuÆyw„yy…„Æs…y‚ SVƈu†‚qsuƐxuÆyw„yy…„ s…y‚ÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 9...

  • Page 120: Engine Runs While Cranking Then Dies

    É&#Æ“yˆuÆsyˆs‘yÆvˆ…ƒ yw„yy…„!‰qˆÆƒ…t‘‚u q‚uˆ„q…ˆÆ…ÆX@&#Ɛ… uˆƒy„q‚ÆÉ$Æ…„Æyw„yy…„! ‰qˆÆƒ…t‘‚u (Ɛ…Æ)` AxusÆ’…‚qwuÆq By‰s…„„usÆˆutÆ“yˆu Vu†‚qsuÆyw„yy…„!‰qˆ uˆƒy„q‚ÆÉ&Æ…„Æyw„yy…„! vˆ…ƒÆuˆƒy„q‚ÆÉ&Æ…„ ƒ…t‘‚uÆSVÆs…„‰‘‚ ‰qˆÆƒ…t‘‚u yw„yy…„!‰qˆÆƒ…t‘‚uÆq„t Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu sxusÆ’…‚qwuÆq Bu†qˆƒu„ uˆƒy„q‚ÆÉ& "` "` Xu‰Æq‘”y‚yqˆ•Æ†…“uˆ …ww‚uƉ“ysxu‰ÆXW#Æq„t Vu†‚qsuÆyw„yy…„!‰qˆ XW'# ÆWuuÆVu†qyˆ ƒ…t‘‚uÆSVÆs…„‰‘‚ Wusy…„ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 10 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 121: Engine Cranks Over But Will Not Start - Diesel Models

    xuÆ’…‚qwuÆqÆ†…‰yy’u is fully charged. uˆƒy„q‚Æ…„Æv‘u‚Ɖx‘…vv % '"Æ…xƒ‰ ‰…‚u„…yt WuuÆBu‘–Æ…ˆÆTuˆy„‰ ‰uˆ’ysuƃq„‘q‚‰Æv…ˆ ˆ…‘r‚u‰x……y„wÆv‘u‚ "` ‰•‰uƒ F…‚tƉqˆÆ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æ“xÆÉ$# sxusÆ’…‚qwuÆqÆ“x “yˆuÆvˆ…ƒÆAV$ÆƐ…Æv‘u‚ É$#Æ“yˆuÆ…„Ɛuˆƒy„q‚ÆÉ0) ‰…‚u„…yt …vÆAV$ "` AxusÆ’…‚qwuÆqÆˆut Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu "` “yˆuÆ…„Ɛuˆƒy„q‚ÆÉ%"Æ…v syˆs‘yÆvˆ…ƒÆrquˆ•Æ… A@#Ɛ…ÆAV#Ɛ…ÆAV$ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 11...
  • Page 122 Vu†qyˆÆ…†u„Æy„Ærˆ…“„ wˆ…‘„tƐ…Ɛuˆƒy„q‚ÆÉ0' wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… …„Æ V$ w……t ˆq„Æu„wy„uÆq„tÆsxus Vu†qyˆÆ…ˆÆˆu†‚qsu ˆq„Æu„wy„uÆq„tÆsxus "` "` ’…‚qwuÆqÆ…ˆw!r‚ÆÉ&# q‚uˆ„q…ˆÆSVÆs…„qs ’…‚qwuÆqÆuˆƒy„q‚ÆÉ$Æ…„ “yˆuÆ…„Æq‚uˆ„q…ˆ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu yw„yy…„!‰qˆÆƒ…t‘‚u Bu†qˆƒu„ (Ɛ…Æ)` Vu†qyˆÆ…†u„Æy„Æ…ˆw!r‚ É&#Æ“yˆuÆsyˆs‘yÆvˆ…ƒ q‚uˆ„q…ˆÆ…ÆX@&#Ɛ… uˆƒy„q‚ÆÉ$Æ…„Æyw„yy…„! ‰qˆÆƒ…t‘‚u (Ɛ…Æ)` …„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 12 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 123 „… Vu†qyˆÆ‰x…ˆÆ…Æwˆ…‘„t y„Æ“xÆÉ$&Æ“yˆuÆvˆ…ƒ ‰u„ty„wÆ‘„y‰Æ…ÆX@$&Ɛ… uˆƒy„q‚ÆÉ#"Æ…„Æyw„yy…„! ‰qˆÆƒ…t‘‚u AxusÆ’…‚qwuÆq By‰s…„„usÆˆutÆ“yˆu Vu†‚qsuÆyw„yy…„!‰qˆ uˆƒy„q‚ÆÉ&Æ…„Æyw„yy…„! vˆ…ƒÆuˆƒy„q‚ÆÉ&Æ…„ ƒ…t‘‚uÆSVÆs…„‰‘‚ ‰qˆÆƒ…t‘‚u yw„yy…„!‰qˆÆƒ…t‘‚uÆq„t Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu sxusÆ’…‚qwuÆq Bu†qˆƒu„ uˆƒy„q‚ÆÉ& "` "` Xu‰Æq‘”y‚yqˆ•Æ†…“uˆ …ww‚uƉ“ysxu‰ÆXW#Æq„t Vu†‚qsuÆyw„yy…„!‰qˆ XW'# ÆWuuÆVu†qyˆ ƒ…t‘‚uÆSVÆs…„‰‘‚ Wusy…„ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 13...

  • Page 124: Engine Will Not Start On Lpg, But Will Start On Gasoline - Ford Models

    ‰u‚usÆ‰“ysxÆ W'% W…†Ær‘…„‰Æ†‘‚‚utÆ…‘ …ƐxuÆ 4 Ɔ…‰yy…„ AxusÆ’…‚qwuÆqÆPTE ‰ytuÆr‚‘!ˆutÆ“yˆuÆ…vÆv‘u‚ ‰u‚usÆ‰“ysxÆ W'% Vu†‚qsuÆv‘u‚Ɖu‚us ‰“ysxÆ W'% "` ÆAxusÆ’…‚qwuÆqÆ @%1 Vu†qyˆÆ…†u„Æy„Ær‚‘!ˆut “yˆuÆsyˆs‘yÆvˆ…ƒÆv‘u‚ ‰u‚usÆ‰“ysxƐ…Æ @%1 "` AxusÆ’…‚qwuÆq Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu uˆƒy„q‚ÆÉ0'Æ…„ÆAV& syˆs‘yÆvˆ…ƒÆCAQƐ… uˆƒy„q‚ÆÉ0'Æ…„ÆAV&ÆSV ˆu†‚qsuÆCAQ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 14 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 125 uˆƒy„q‚ÆÉ0(Æ…„Æ V&ÆSV uˆƒy„q‚ÆÉ0(Æ…„Æ V& ˆu†‚qsuÆC Q s…„y„‘y• „… ˆq„Æu„wy„uÆv…ˆÆ#' s…„y„‘y• ‰us…„t‰Æq„tÆsxusÆv…ˆ Vu†‚qsuÆPTEƈu‚q•Æ V& s…„y„‘y•Æ…Æwˆ…‘„tÆq uˆƒy„q‚ÆÉ%"Æ…„Æ V& s…„y„‘y• "Æ…ˆ y„vy„yu …xƒ‰ xusÆˆu‰y‰q„suÆ…v Vu†‚qsuÆPTEƉ…‚u„…yt PTEƉ…‚u„…yt 1Ɛ…Æ#"Æ…xƒ‰ Vus…„„usÆPTEƐq„ q„tƉqˆuˆÆxu„Ɖuu Qqy„u„q„suƉusy…„Æv…ˆ PTEÆqt€‘‰ƒu„‰ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 15...

  • Page 126: Engine Will Not Start On Gasoline, But Will Start On Lpg - Ford Models

    Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu ty‰s…„„usy„wƐxuÆ“yˆu‰ Bu†qˆƒu„ yxƐxuƁu•Æ‰“ysxÆy„ Vu†qyˆÆ…†u„Æy„Æv‘u‚ xuÆ Æ†…‰yy…„Æq„t †‘ƒ†Æ“yˆu‰Ævˆ…ƒÆv‘u‚ „… r…xÆCƒuˆwu„s•ÆW…† †‘ƒ†Æˆu‚q•ÆÈ@ÈÆ…vƐxu r‘…„‰Æ†‘‚‚utÆ…‘Æ…Ɛxu u„wy„uÆxqˆ„u‰‰ÆSV Ɔ…‰yy…„Ɛ‘ˆ„ƐxuƁu• ˆu†‚qsuƐxuÆv‘u‚Ɔ‘ƒ† ‰“ysxƐ…Æwˆ…‘„t s…„ˆ…‚‰Æq„tÆ‚y‰u„Æv…ˆ xuÆv‘u‚Ɔ‘ƒ†Æ…Ɛ‘ˆ„Æ v…ˆÆq††ˆ…”yƒqu‚•Æ$ ‰us…„t‰ ÆBytƐxuÆv‘u‚ †‘ƒ†Æ‘ˆ„Æ…„7 •u‰ WuuÆD…ˆtÆPVE&$'ÆCDG ‰uˆ’ysuƃq„‘q‚Æv…ˆÆv‘u‚ ‰•‰uƒÆˆ…‘r‚u‰x……y„w SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 16 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 127: Engine High Idle Inoperative - Ford Models

    ‰‘††‚•Æsyˆs‘yÆ…Æsu„uˆ ƒ…’uÆq„tÆx…‚tƐxuÆVTQ ‰“ysxÆX &Æq„tÆX '& uˆƒy„q‚Æ…vÆVTQƉ“ysx …ww‚uƉ“ysxÆƐ…Ɛxu xywxÆyt‚uƈqrryÆ‰•ƒr…‚ †…‰yy…„Æv…ˆÆv…‚‚…“y„w u‰‰ ÆAxusÆ’…‚qwuÆq r‚!ˆutÆ“yˆuÆ…„ÆVTQ Vu†‚qsuƈ†ƒÆ‰u‚us ‰u‚usÆ‰“ysxÆX &Æq„t …ww‚uƉ“ysx X '& "` AxusÆ’…‚qwuÆqÆX@%' Vu†qyˆÆ…†u„Æy„Ær‚!ˆut “yˆuÆsyˆs‘yÆvˆ…ƒÆ…ww‚u ‰“ysxƐ…ÆX@%' Vu†qyˆÆ…†u„Æy„Ærˆ„!r‚‘ “yˆuÆvˆ…ƒÆX@%'Ɛ…ÆCAQ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰Æ uˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 17...

  • Page 128: Engine Low Idle Inoperative - Ford Models

    “yˆu‰ÆxqÆw…Ævˆ…ƒÆxu q„tƈus…ƒƒu„tut Ford Models ƒuƒ…ˆ•7 CAQƐ…ƐxuƉu„‰…ˆÆxq ˆu†qyˆ‰ y‰Æsq‘‰y„wƐxuÆvq‘‚ÆSV ˆu†‚qsuƐxuƉu„‰…ˆÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ uˆ’ysuÆBu†qˆƒu„ „… qˆÆu„wy„uÆq„tƉ“ysx G‰…‚quƐxuÆwˆ…‘„tÆq„t ˆ†ƒÆ‰u‚usÆ‰“ysxƐ…Æ‚…“ †‚qv…ˆƒÆVTQƐ…ww‚u yt‚uƐ‘ˆ‚uƉ•ƒr…‚ ‰“ysxu‰ÆX &Æq„tÆX '& AxusÆ’…‚qwuÆqÆX@%' sxusÆy„ty’yt‘q‚‚•Æq„t ˆu†‚qsuÆtuvusy’uƉ“ysx "` Vu†‚qsuÆCAQÆ…ˆÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰Æ uˆ’ysu Bu†qˆƒu„ 5 - 18 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 129: Engine High Idle Inoperative - Diesel Models

    ‰“ysxƐ…ÆX@%' AxusÆ’…‚qwuÆq "` Vu†qyˆÆ…†u„Æy„Ær‚!ˆut uˆƒy„q‚ÆÉ%"Æ…„ÆAV% “yˆuÆsyˆs‘yÆvˆ…ƒÆX@%'Ɛ… uˆƒy„q‚ÆÉ%"Æ…„ÆAV% AxusÆ’…‚qwuƐ… "` Vu†qyˆÆ…†u„Æy„Æ“xÆ“yˆu uˆƒy„q‚ÆÉ0(Æ…„ÆAV% syˆs‘yÆvˆ…ƒÆuˆƒy„q‚ÆÉ0) …„ÆAV$Ɛ…Ɛuˆƒy„q‚ÆÉ0( …„ÆAV% „… AxusÆs…„y„‘y•Ævˆ…ƒ s…„y„‘y• Vu†qyˆÆ…†u„Æy„Ærˆ…“„ wˆ…‘„tƐ…Ærˆ…“„Æ“yˆuÆq wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… uˆƒy„q‚ÆÉ0'Æ…„ÆAV% uˆƒy„q‚ÆÉ0'Æ…„ÆAV% s…„y„‘y• AxusÆ’…‚qwuƐ… "` Vu†‚qsuÆAV%ƈu‚q• uˆƒy„q‚ÆÉ0)Æ…„ÆAV% A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 19...
  • Page 130 …Æ V& xusÆ’…‚qwuÆqÆxu Vu†‚qsuÆ V&ƈu‚q• "` r‚!ˆutÆ“yˆuÆ…„Ɛxu SVƈu†qyˆÆ…†u„Æy„ $‰†uutƉ…‚u„…yt r‚!ˆutÆ“yˆuÆsyˆs‘yÆvˆ…ƒ uˆƒy„q‚ÆÉ0)Æ…„Æ V&Ɛ… $‰†uutƉ…‚u„…yt ‰…‚u„…yt ry„t‰ xusÆyvÆ$‰†uut xusÆ‚y„qwuÆ…ˆ ‰…‚u„…ytƃ…’u‰Æy„Æq„t ˆu†‚qsuƉ…‚u„…yt …‘Ævˆuu‚• ƒ…’u‰Ævˆuu‚• Vu†‚qsuÆ$‰†uut ‰…‚u„…yt ÆR…u2 ˆu‰y‰q„suÆqsˆ…‰‰ ‰…‚u„…ytƐuˆƒy„q‚‰ ‰x…‘‚tÆruÆq††ˆ…”yƒqu‚• " %Æ…xƒ‰ 5 - 20 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 131: Engine Low Idle Inoperative - Diesel Models

    $‰†uutƉ…‚u„…yt "` ‰…‚u„…yt ry„t‰ AxusÆyvÆ$‰†uut AxusÆ‚y„qwuÆ…ˆ ‰…‚u„…ytƃ…’u‰Æy„Æq„t ˆu†‚qsuƉ…‚u„…yt …‘Ævˆuu‚• ƒ…’u‰Ævˆuu‚• AxusÆqt€‘‰ƒu„Æ…v ‚y„qwuÆq„tÆv‘u‚Æy„€usy…„ ‰•‰uƒÆ‚…“Æyt‚u ÆWuu Qqy„u„q„suƉusy…„ … WuuÆBu‘–Æ…ˆÆTuˆy„‰ “…ˆ‰x…†Æƒq„‘q‚Ɛ… ˆ…‘r‚u‰x……Æv‘u‚ y„€usy…„Ɖ•‰uƒÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 21...

  • Page 132: All Functions Inoperative, Engine Starts And Runs

    ‘ˆ„‰ q„Æq„tƃ…’uƐxuÆv‘u‚ v‘„sy…„‰Æq„t ‰u‚usÆ…ww‚uƉ“ysx y„…†uˆqy’uÆtˆy’u XW'%Ɛ…ƐxuÆPTE v‘„sy…„‰Æ‰u†qˆqu‚• †…‰yy…„ ÆS„ÆBu‘–Æq„t Tuˆy„‰Æƃ…tu‚‰Æx…‚t ƒq„‘q‚Æv‘u‚Ɖx‘…vvÆ‚u’uˆ …ƐxuÆs‚…‰utƆ…‰yy…„ s‚…s“y‰u Vuƒ…’uÆv‘„sy…„Ɔ‘ƒ† vˆ…ƒÆƒqy„Ɔ‘ƒ†Ær‘ ‚uq’uÆq‚‚Æx…‰u‰ s…„„usut ÆF…‚tƉqˆ ‰“ysxÆq„tÆsˆq„Æu„wy„u …’uˆÆ“xy‚uÆ…r‰uˆ’y„w ‰†‚y„uÆtˆy’uÆqÆˆuqˆÆ…v ƒqy„Ɔ‘ƒ† ‰†‚y„uÆt…u‰ „…Æ‘ˆ„ C„wy„uƐ…Ɔ‘ƒ†Æv‚u” †‚quÆs…‘†‚y„wÆy‰Ævq‘‚• SVƃqy„Ɔ‘ƒ†Æy‰Ævq‘‚• …„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 22 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 133: All Lift And Steer Functions Inoperative, Drive Functions Operational

    †ˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""Ɔ‰y ‰uuˆy„w …†uˆqu‰ AxusÆ‰uuˆÆv‘„sy…„‰ Vu†qyˆÆ…ˆÆˆu†‚qsu tyvvuˆu„yq‚Ɖu„‰y„wÆ’q‚’u yuƒÆCCÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆDÆSV ƒq„yv…‚tÆxq‰Æq„Æy„uˆ„q‚ ‰uuˆy„w vq‘‚Æs…„‰‘‚ÆEu„yu y„…†uˆqy’u „t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ AxusÆxuÆv‘„sy…„ Vu†‚qsuƐxuƈu‚yuvÆ’q‚’u … †‘ƒ†ƉuuÆVu†qyˆ yuƒÆFÆSVƃq„yv…‚t ‰usy…„ xq‰Æq„Æy„uˆ„q‚Ævq‘‚ A…„‰‘‚ÆxuÆEu„yu „t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Vu†‚qsuƐxuÆv‘„sy…„ †‘ƒ† Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 23...

  • Page 134: Ground Controls Inoperative, Platform Controls Operate Normally

    ‰x…‘‚tÆ…ˆywy„quÆvˆ…ƒ xuÆCƒuˆwu„s•ÆW…† r‘…„ ayxƐxuƁu•Æ‰“ysx AxusÆyvƁu•Æ‰“ysx Vu†‚qsuƁu•Æ‰“ysx "` •u‰ ‘ˆ„utƐ…Æwˆ…‘„tÆs…„ˆ…‚ y„uˆ„q‚ÆsqƒÆy‰Æqsy’qy„w s…„qsÆv…ˆÆwˆ…‘„t q„tÆr…xÆCƒuˆwu„s• wˆ…‘„tÆs…„qs s…„ˆ…‚‰ W…†Ær‘…„‰Æ†‘‚‚utÆ…‘ …ƐxuÆ Æ†…‰yy…„ „… AxusÆ’…‚qwuÆqÆˆut “yˆuÆqÆxuÆ…‘†‘Æ‰ytuÆ…v xuÆÆwˆ…‘„tÆs…„ˆ…‚‰ Vu†‚qsuƁu•Æ‰“ysx s…„qsÆ…„ƐxuƁu• ‰“ysx Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu syˆs‘yÆvˆ…ƒÆu•Æ‰“ysxƐ… v‘„sy…„Æu„qr‚uƐ…ww‚u ‰“ysxƐ…ÆuqsxÆv‘„sy…„ …ww‚uƉ“ysx 5 - 24 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 135: Platform Controls Inoperative, Ground Controls Operate Normally

    W…†Ær‘…„Æy„uˆ„q‚Æsqƒ Cƒuˆwu„s•ÆW…†Ær‘…„ s…„ˆ…‚Æq„tÆr…x y‰Æqsy’qy„wƐxuÆs…„qs Cƒuˆwu„s•ÆW…†Ær‘…„‰ †‘‚‚utÆ…‘Æ…ƐxuÆ „… †…‰yy…„ ÆAxusÆxu ’…‚qwuÆ…„ƐxuÆ…‘†‘ ‰ytuÆ…vƐxuƆ‚qv…ˆƒ Vu†‚qsuƐxuƆ‚qv…ˆƒ Cƒuˆwu„s•ÆW…†Ær‘…„ Cƒuˆwu„s•ÆW…†Ær‘…„ s…„qs "` AxusÆ’…‚qwuÆqÆXT$% Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu “yxÆty…tuÆvˆ…ƒ Cƒuˆwu„s•ÆW…†Ær‘…„ …ÆXT$% Vu†qyˆÆ…†u„Æy„Ær‚Æ“yˆu syˆs‘yÆvˆ…ƒÆ†‚qv…ˆƒ Cƒuˆwu„s•ÆW…†Ær‘…„ …ÆXT$(Ɛ…Æv……Æ‰“ysx SVƈu†‚qsuÆv……Æ‰“ysx SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 25...

  • Page 136: Primary Boom Up Function Inoperative

    †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƆˆyƒqˆ• r……ƒÆv‘„sy…„Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æ‘† tyˆusy…„ ÆAxusÆ’…‚qwu qÆXT% "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV #$`Æ…ˆÆƒ…ˆu ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 26 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 137 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu †ˆyƒqˆ•Ær……ƒÆv‘„sy…„ vˆ…ƒÆXT#Ɛ…ÆX@# s…„ˆ…‚‚uˆÆ@T#Æ…„ †‚qv…ˆƒÆs…„ˆ…‚Ɔq„u‚Æy„ ‘†Ætyˆusy…„ ÆAxus ’…‚qwuÆXT# "` #$`Æ…ˆÆƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 27...
  • Page 138 †ˆyƒqˆ•Ær……ƒÆ‘†Æ…ww‚u ‰“ysxÆqÆxuÆwˆ…‘„t s…„ˆ…‚‰Æy„ƐxuÆ‘† tyˆusy…„ ÆAxusÆxu †ˆu‰‰‘ˆu ‚u‰‰Æxq„ %"""ÆTWG v‘„sy…„ …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ C”sxq„wuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆGÆ“yxÆqÆ‚yu ˆuw‘‚q…ˆÆ’q‚’u ’q‚’uÆyuƒÆE ÆAxus †ˆyƒqˆ•Ær……ƒÆ‘† v‘„sy…„ v‘„sy…„ y„…†uˆqy’u Vu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ 5 - 28 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 139: Primary Boom Down Function Inoperative (Before Serial Number 13099)

    yuƒÆPP †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƆˆyƒqˆ• r……ƒÆv‘„sy…„Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æt…“„ tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT% "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV #$`Æ…ˆÆƒ…ˆu ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 29...
  • Page 140 ƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu †ˆyƒqˆ•Ær……ƒÆv‘„sy…„ vˆ…ƒÆXT$Ɛ…ÆX@$ s…„ˆ…‚‚uˆÆ@T#Æ…„ †‚qv…ˆƒÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆXT$ "` #$`Æ…ˆÆƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 30 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 141 …ww‚uƉ“ysxÆqÆxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu t…“„Ætyˆusy…„Æq„t sxusÆxuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ %"""ÆTWG v‘„sy…„ …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ C”sxq„wuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆGÆ“yxÆqÆ‚yu ˆuw‘‚q…ˆÆ’q‚’u ’q‚’uÆyuƒÆE ÆAxus †ˆyƒqˆ•Ær……ƒÆt…“„ v‘„sy…„ v‘„sy…„ y„…†uˆqy’u 9t€‘‰Æ†ˆyƒqˆ•Æt…“„ ˆu‚yuvÆ’q‚’uƉuuÆVu†qyˆ Wusy…„ÆyuƒÆHÆSV ˆu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 31...

  • Page 142: Primary Boom Down Function Inoperative (After Serial Number 13098)

    †‘‚‚utÆ…‘Æ…ƐxuÆ normally. †…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƆˆyƒqˆ• r……ƒÆv‘„sy…„Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æt…“„ tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT% "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV #$`Æ…ˆÆƒ…ˆu ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 32 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 143 9sy’quÆv……Æ‰“ysxÆq„t ƒ…ˆu Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu †ˆyƒqˆ•Ær……ƒÆv‘„sy…„ vˆ…ƒÆXT$Ɛ…ÆX@$ s…„ˆ…‚‚uˆÆ@T#Æ…„ †‚qv…ˆƒÆs…„ˆ…‚Ɔq„u‚Æy„ t…“„Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆXT$ "` #$`Æ…ˆÆƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 33...
  • Page 144 …ww‚uƉ“ysxÆqÆxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu t…“„Ætyˆusy…„Æq„t sxusÆxuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""ÆTWG v‘„sy…„ …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ C”sxq„wuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆGÆ“yxÆqÆ‚yu ˆuw‘‚q…ˆÆ’q‚’u ’q‚’uÆyuƒÆE ÆAxus †ˆyƒqˆ•Ær……ƒÆt…“„ v‘„sy…„ v‘„sy…„ y„…†uˆqy’u 9t€‘‰ÆW•‰uƒÆˆu‚yuv ’q‚’uƉuuÆVu†qyˆ Wusy…„ÆyuƒÆFÆSV ˆu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ 5 - 34 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 145: Secondary Boom Up Function Inoperative

    †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƉus…„tqˆ• r……ƒÆv‘„sy…„Æs…„ˆ…‚‚uˆ @T$Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æ‘† tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT#$ "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T$ …Æ@T$ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV #$`Æ…ˆÆƒ…ˆu ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T$ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 35...
  • Page 146 9sy’quÆv……Æ‰“ysxÆq„t ƒ…ˆu Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu ‰us…„tqˆ•Ær……ƒ vˆ…ƒÆXT#"Ɛ…ÆX@#" v‘„sy…„Æs…„ˆ…‚‚uˆÆ@T$ …„Ɔ‚qv…ˆƒÆs…„ˆ…‚ †q„u‚Æy„Æ‘†Ætyˆusy…„Æq„t sxusÆ’…‚qwuÆXT#" "` #$`Æ…ˆÆƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T$ …Æ@T$ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T$ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 36 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 147 xuÆ‘†Ætyˆusy…„Æq„t sxusÆxuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""ÆTWG v‘„sy…„ …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ C”sxq„wuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆAÆ“yxÆqÆ‚yu ˆuw‘‚q…ˆÆ’q‚’u ’q‚’uÆyuƒÆE ÆAxus ‰us…„tqˆ•Ær……ƒÆ‘† v‘„sy…„ v‘„sy…„ y„…†uˆqy’u 9t€‘‰Æ‰us…„tqˆ•Ær……ƒ ˆu‚yuvÆ’q‚’uƉuuÆVu†qyˆ Wusy…„ÆyuƒÆCÆSV ˆu†qyˆÆs•‚y„tuˆ‰Æ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’u‰ÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 37...

  • Page 148: Secondary Boom Down Function Inoperative

    ’q‚’uÆs…y‚ÆyuƒÆ@ †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƉus…„tqˆ• r……ƒÆv‘„sy…„Æs…„ˆ…‚‚uˆ @T$Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Æt…“„ tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT#$ "` "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T$ …Æ@T$ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu #$`Æ…ˆÆƒ…ˆu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T$ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 38 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 149 Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu 9sy’quÆv……Æ‰“ysxÆq„t vˆ…ƒÆXT##Ɛ…ÆX@## ‰us…„tqˆ•Ær……ƒ v‘„sy…„Æs…„ˆ…‚‚uˆÆ@T$ …„Ɔ‚qv…ˆƒÆs…„ˆ…‚ †q„u‚Æy„Æt…“„Ætyˆusy…„ q„tÆsxusÆ’…‚qwuÆq XT## "` #$`Æ…ˆÆƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T$ …Æ@T$ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T$ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 39...
  • Page 150 ‰“ysxÆqÆxuÆwˆ…‘„t s…„ˆ…‚‰Æy„ƐxuÆt…“„ tyˆusy…„Æq„tÆsxusÆxu †ˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""ÆTWG v‘„sy…„ …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ C”sxq„wuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆAÆ“yxÆqÆ‚yu ˆuw‘‚q…ˆÆ’q‚’u ’q‚’uÆyuƒÆE ÆAxus ‰us…„tqˆ•Ær……ƒÆ‘† v‘„sy…„ v‘„sy…„ y„…†uˆqy’u 9t€‘‰Æ‰us…„tqˆ•Ær……ƒ ˆu‚yuvÆ’q‚’uƉuuÆVu†qyˆ Wusy…„ÆyuƒÆCÆSV ˆu†qyˆÆs•‚y„tuˆ‰Æ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’u‰ÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ 5 - 40 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 151: Primary Boom Extend Function Inoperative

    ˆu‰ˆysy…„‰Æuu†y„w %$"" wq‘wuÆqÆxuƇ‘ys †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ TWGÆ…ˆ ty‰s…„„usÆs…‘†‚y„wÆ…„ u”u„ty„wÆSVƈu†qyˆ ƒ…ˆu xuÆr……ƒÆv‘„sy…„ s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ ƒq„yv…‚tÆq„tƉqˆÆxu s…‘„uˆrq‚q„suÆ’q‚’u‰ u„wy„u ÆQ…’uƐxu SVÆs…„‰‘‚ÆEu„yu v‘„sy…„Æu„qr‚uƐ…ww‚u G„t‘‰ˆyu‰ÆWuˆ’ysu ‰“ysxƐ…ƐxuÆxywxƈ†ƒ Bu†qˆƒu„ †…‰yy…„Æq„tÆx…‚tƐxu †ˆyƒqˆ•Ær……ƒÆu”u„t …ww‚uƉ“ysxÆqÆxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu u”u„tÆtyˆusy…„Æq„t sxusÆxuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""ÆTWG …„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 41...
  • Page 152 First Edition • Second Printing CHART 19 v‘„sy…„ Vu†‚qsuÆv‚…“ƈuw‘‚q…ˆ …„y„‘utÆvˆ…ƒÆxu …†uˆqu‰ Vu†‚qsuÆvq‘‚•Æv‚…“ ’q‚’uÆyuƒÆQ Æ xus †ˆu’y…‘‰Æ†qwu ˆuw‘‚q…ˆÆ’q‚’u †ˆyƒqˆ•Ær……ƒÆu”u„t v‘„sy…„ v‘„sy…„ y„…†uˆqy’u 9t€‘‰Æ‰•‰uƒÆˆu‚yuv ’q‚’uƉuuÆVu†qyˆ Wusy…„ÆyuƒÆFÆSV ˆu†qyˆÆs•‚y„tuˆÆ…ˆ s•‚y„tuˆÆs…‘„uˆrq‚q„su ’q‚’uÆSVÆv‘„sy…„ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ Æ …„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 42 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 153: Primary Boom Retract Function Inoperative

    ˆu‰ˆysy…„‰Æuu†y„w %$"" wq‘wuÆqÆxuƇ‘ys †ˆyƒqˆ•Ær……ƒÆvˆ…ƒ TWGÆ…ˆ ty‰s…„„usÆs…‘†‚y„wÆ…„ ˆuˆqsy„wÆSVƈu†qyˆ ƒ…ˆu xuÆr……ƒÆv‘„sy…„ s•‚y„tuˆÆ…ˆÆs•‚y„tuˆ ƒq„yv…‚tÆq„tƉqˆÆxu s…‘„uˆrq‚q„suÆ’q‚’u‰ u„wy„u ÆQ…’uƐxu SVÆs…„‰‘‚ÆEu„yu v‘„sy…„Æu„qr‚uƉ“ysxƐ… G„t‘‰ˆyu‰ÆWuˆ’ysu xuÆxywxƈ†ƒÆ†…‰yy…„ Bu†qˆƒu„ q„tÆx…‚tƐxuƆˆyƒqˆ• r……ƒÆu”u„t!ˆuˆqs …ww‚uƉ“ysxÆqÆxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu ˆuˆqsÆtyˆusy…„Æq„t sxusÆxuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ %$""ÆTWG …„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 43...
  • Page 154 'JP[YZ Y_YZKS XKROKL \GR\K YKK 8KVGOX 9KIZOUT OZKS . 58 XKVGOX I_ROTJKX UX I_ROTJKX IU[TZKXHGRGTIK \GR\K 58 L[TIZOUT SGTOLURJ IU[RJ NG\K GT OTZKXTGR LG[RZ )UTY[RZ -KTOK /TJ[YZXOKY 9KX\OIK *KVGXZSKTZ 5 - 44 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 155: Turntable Rotate Left Function Inoperative

    …„Ɔ…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƐ‘ˆ„qr‚u ˆ…quÆ‚uv!ˆywx †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„ƐxuÆ‚uv tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT( "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 45...
  • Page 156 ƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æ“x!r‚ ‘ˆ„qr‚uƈ…quÆ‚uv!ˆywx “yˆuÆvˆ…ƒÆXT'Ɛ…ÆX@' †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„ƐxuÆ‚uv tyˆusy…„Æq„tÆsxus ’…‚qwuÆXT' "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 46 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 157 ’q‚’uÆyuƒÆG ÆAxus ˆuw‘‚q…ˆÆ’q‚’u ƒq„yv…‚tÆq„tƉqˆÆxu ‘ˆ„qr‚uƈ…quÆ‚uv u„wy„u ÆQ…’uƐxu v‘„sy…„ v‘„sy…„Æu„qr‚uƐ…ww‚u ‰“ysxÆy„ƐxuÆxywxƈ†ƒ v‘„sy…„ †…‰yy…„Æq„tÆx…‚tƐxu y„…†uˆqy’u ‘ˆ„qr‚uƈ…quÆ‚uv …ww‚uƉ“ysxÆqÆxu Vu†qyˆÆ…ˆÆˆu†‚qsuƐxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu ‘ˆ„qr‚uƈ…qy…„ƃ……ˆ ‚uvÆtyˆusy…„Æq„tÆsxus SVÆv‘„sy…„ƃq„yv…‚t xuƆˆu‰‰‘ˆu s…‘‚tÆxq’uÆq„Æy„uˆ„q‚ vq‘‚ ÆA…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ ‚u‰‰Æxq„ $(""ÆTWG A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 47...
  • Page 158 ‰ytuÆq„tÆqsy’quƐxu ‘ˆ„qr‚uƈ…quÆ‚uv v‘„sy…„ $'"Ɔ‰yÆ…ˆ ƒ…ˆu C”sxq„wuƐ‘ˆ„qr‚u v‘„sy…„ ˆ…quÆ‚uvÆq„tƈywx …†uˆqu‰ Vu†‚qsuÆvq‘‚• s…‘„uˆrq‚q„suÆ’q‚’u‰ yuƒ‰ÆRRÆq„tÆSSÆq s…‘„uˆrq‚q„suÆ’q‚’u xuƐ‘ˆ„qr‚uƈ…qy…„ ƒ……ˆÆs…‘„uˆrq‚q„su ’q‚’uƃq„yv…‚t Æ9sy’qu ‘ˆ„qr‚uƈ…quÆ‚uv v‘„sy…„ v‘„sy…„ y„…†uˆqy’u xusÆv…ˆÆƒusxq„ysq‚ ˆu‰ˆysy…„‰Æuu†y„w ‘ˆ„qr‚uƈ…quÆ‚uv v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w SVƈu†‚qsuƉx‘‚uÆ’q‚’u yuƒÆQQÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 48 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 159: Turntable Rotate Right Function Inoperative

    …„Ɔ…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƐ‘ˆ„qr‚u ˆ…quÆ‚uv!ˆywx †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Ɛxuƈywx tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆXT( "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 49...
  • Page 160 ƒ…ˆu 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æ“xÆ“yˆu ‘ˆ„qr‚uƈ…quÆ‚uv!ˆywx vˆ…ƒÆXT&Ɛ…ÆX@& †ˆ…†…ˆy…„q‚Æs…„ˆ…‚‚uˆ @T#Æ…„Ɔ‚qv…ˆƒ s…„ˆ…‚Ɔq„u‚Æy„Ɛxuƈywx tyˆusy…„Æq„tÆsxus ’…‚qwuÆXT& "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Ɔ…“uˆ "` sxusÆ’…‚qwuÆqÆÈÈ ‰‘††‚•Æsyˆs‘yÆvˆ…ƒÆXT$& uˆƒy„q‚Æ…„Æ@T# …Æ@T#ÆSVƈu†qyˆÆ…†u„ y„Ærˆ…“„Æwˆ…‘„tÆ“yˆu syˆs‘yÆvˆ…ƒÆwˆ…‘„tƐ… #$`Æ…ˆÆƒ…ˆu Vuqt€‘‰Æs…„ˆ…‚‚uˆÆ‰uu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuÆs…„ˆ…‚‚uˆÆ@T# SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 50 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 161 ’q‚’uÆyuƒÆG ÆAxus ˆuw‘‚q…ˆÆ’q‚’u ƒq„yv…‚tÆq„tƉqˆÆxu ‘ˆ„qr‚uƈ…quƈywx u„wy„u ÆQ…’uƐxu v‘„sy…„ v‘„sy…„Æu„qr‚uƐ…ww‚u ‰“ysxÆy„ƐxuÆxywxƈ†ƒ v‘„sy…„ †…‰yy…„Æq„tÆx…‚tƐxu y„…†uˆqy’u ‘ˆ„qr‚uƈ…quƈywx …ww‚uƉ“ysxÆqÆxu Vu†qyˆÆ…ˆÆˆu†‚qsuƐxu wˆ…‘„tÆs…„ˆ…‚‰Æy„Ɛxu ‘ˆ„qr‚uƈ…qy…„ƃ……ˆ ˆywxÆtyˆusy…„Æq„tÆsxus SVÆv‘„sy…„ƃq„yv…‚t xuƆˆu‰‰‘ˆu s…‘‚tÆxq’uÆq„Æy„uˆ„q‚ vq‘‚ ÆA…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ ‚u‰‰Æxq„ $(""ÆTWG A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 51...
  • Page 162 xuƐ‘ˆ„qr‚uƈ…quƈywx v‘„sy…„ $'"Ɔ‰yÆ…ˆ ƒ…ˆu C”sxq„wuƐ‘ˆ„qr‚u v‘„sy…„ ˆ…quƈywxÆq„tÆ‚uv …†uˆqu‰ Vu†‚qsuÆvq‘‚• s…‘„uˆrq‚q„suÆ’q‚’u‰ yuƒ‰ÆRRÆq„tÆSSÆq s…‘„uˆrq‚q„suÆ’q‚’u xuƐ‘ˆ„qr‚uƈ…qy…„ ƒ……ˆÆs…‘„uˆrq‚q„su ’q‚’uƃq„yv…‚t Æ9sy’qu ‘ˆ„qr‚uƈ…quƈywx v‘„sy…„ v‘„sy…„ y„…†uˆqy’u xusÆv…ˆÆƒusxq„ysq‚ ˆu‰ˆysy…„‰Æuu†y„w ‘ˆ„qr‚uƈ…quƈywx v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w SVƈu†‚qsuƉx‘‚uÆ’q‚’u yuƒÆQQÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 52 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 163: All Platform Leveling Functions Inoperative

    ‘‰y„wÆqƐuuÆvyy„w 9sy’quƆˆyƒqˆ•Ær……ƒ ‘†Æv‘„sy…„Æq„tÆsxus xuƆˆu‰‰‘ˆu ‚u‰‰Æxq„ $"""ÆTWG ‚u‰‰Æxq„ G„‰q‚‚ÆqÆ"Ɛ…Æ'"""Ɔ‰y $"""ÆTWG "Ɛ…Æ%&'ÆrqˆƆˆu‰‰‘ˆu u†qyˆÆ…ˆÆˆu†‚qsuƐxu wq‘wuÆy„…ƐxuÆrqˆˆu‚ ƒq‰uˆÆs•‚y„tuˆ u„tÆx•tˆq‘‚ysÆx…‰uÆvˆ…ƒ xuƃq‰uˆÆs•‚y„tuˆÆq„t ˆqy‰uƐxuƆˆyƒqˆ•Ær……ƒ …„uÆy„sxÆqÆqƐyƒu A…„y„‘q‚‚•Æƒ…„y…ˆÆxu †ˆu‰‰‘ˆuÆwq‘wuÆt‘ˆy„w r……ƒÆ‘† ÆB…Æ„…Æq‚‚…“ xuƆˆu‰‰‘ˆuƐ…Æu”suut $'""ÆTWG $"""ÆTWGÆ…ˆ ƒ…ˆu u†qyˆÆ…ˆÆˆu†‚qsuƐxu ‰‚q’uÆs•‚y„tuˆ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 53...

  • Page 164: Platform Level Up Function Inoperative

    "` †…‰yy…„Æqsy’quƐxu …†u„Æy„ƈutƆ…“uˆÆ“yˆu v……Æ‰“ysxÆq„tƐxu syˆs‘yÆ…ÆXW'1Æq„tÆXW1 †‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u SVƈu†qyˆÆ…†u„Æy„Æ…ˆw ‰“ysxÆXW1Æy„ƐxuÆ‘† “yˆuÆsyˆs‘yÆvˆ…ƒÆXW'1 tyˆusy…„Æq„tÆsxusÆxu q„tÆXW1Ɛ…ÆX@#&ÆSV ’…‚qwuÆqÆX@#& s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ #$`Æ…ˆÆƒ…ˆu Xˆ…‘r‚u‰x……Æ†‚qv…ˆƒ ‚u’u‚Ɛ…ww‚uƉ“ysxÆXW'1 …„Æwˆ…‘„tÆs…„ˆ…‚Ɔq„u‚ SVƈu†qyˆÆ…†u„Æy„ƈut †…“uˆÆ“yˆuÆsyˆs‘yÆ… XW'1ÆSVƈu†qyˆÆ…†u„Æy„ …ˆwÆ“yˆuÆsyˆs‘yÆvˆ…ƒ XW'1Ɛ…ÆX@#&ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ #$`Æ…ˆÆƒ…ˆu Wuˆ’ysuÆBu†qˆƒu„ A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 54 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 165 †‚qv…ˆƒÆ‚u’u‚Æ‘† …ˆÆƒ…ˆu ty‰s…„„usÆs…‘†‚y„wÆ…„ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w xuÆv‘„sy…„ƃq„yv…‚t SVƈu†‚qsuƉ‚q’u q„tÆqsy’quƐxuƆ‚qv…ˆƒ s•‚y„tuˆÆSVƈu†‚qsu ‚u’u‚Æ‘†Æv‘„sy…„ ‰‚q’uÆs•‚y„tuˆ s…‘„uˆrq‚q„suÆ’q‚’u‰ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu ‚u‰‰Æxq„ u†qˆƒu„ %"""Ɔ‰y Vu†‚qsuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆRÆSVƐu‰ ƒq‰uˆÆs•‚y„tuˆÆ‰uu AxqˆÆ$%ÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuƉ‚q’uÆs•‚y„tuˆÆ…ˆ ‰‚q’uÆs•‚y„tuˆ s…‘„uˆrq‚q„suÆ’q‚’u‰ SVÆv‘„sy…„ƃq„yv…‚t ƒq•Æxq’uÆq„Æy„uˆ„q‚ vq‘‚ ÆA…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 55...

  • Page 166: Platform Level Down Function Inoperative

    "` †…‰yy…„Æqsy’quƐxu …†u„Æy„ƈutƆ…“uˆÆ“yˆu v……Æ‰“ysxÆq„tƐxu syˆs‘yÆ…ÆXW'1Æq„tÆXW1 †‚qv…ˆƒÆ‚u’u‚Ɛ…ww‚u SVƈu†qyˆÆ…†u„Æy„Æ…ˆw! ‰“ysxÆXW1Æy„ƐxuÆt…“„ r‚Æ“yˆuÆsyˆs‘yÆvˆ…ƒ tyˆusy…„Æq„tÆsxusÆxu XW'1Æq„tÆXW1Ɛ…ÆX@#' ’…‚qwuÆqÆX@#' SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ #$`Æ…ˆÆƒ…ˆu Xˆ…‘r‚u‰x……Æ†‚qv…ˆƒ ‚u’u‚Ɛ…ww‚uƉ“ysxÆXW'1 …„Æwˆ…‘„tÆs…„ˆ…‚Ɔq„u‚ SVƈu†qyˆÆ…†u„Æy„ƈut †…“uˆÆ“yˆuÆsyˆs‘yÆ… XW'1ÆSVƈu†qyˆÆ…†u„Æy„ …ˆw!r‚Æ“yˆuÆsyˆs‘yÆvˆ…ƒ XW'1Ɛ…ÆX@#'ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ #$`Æ…ˆÆƒ…ˆu A…„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 56 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 167 †‚qv…ˆƒÆ‚u’u‚Æt…“„ …ˆÆƒ…ˆu ty‰s…„„usÆs…‘†‚y„wÆ…„ v‘„sy…„Ævˆ…ƒÆ…†uˆqy„w xuÆv‘„sy…„ƃq„yv…‚t SVƈu†‚qsuƉ‚q’u q„tÆqsy’quƐxuƆ‚qv…ˆƒ s•‚y„tuˆÆSVƈu†‚qsu ‚u’u‚Æt…“„Æv‘„sy…„ ‰‚q’uÆs•‚y„tuˆ s…‘„uˆrq‚q„suÆ’q‚’u‰ SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu ‚u‰‰Æxq„ u†qˆƒu„ %"""Ɔ‰y Vu†‚qsuÆv‚…“ƈuw‘‚q…ˆ ’q‚’uÆyuƒÆRÆSVƐu‰ ƒq‰uˆÆs•‚y„tuˆÆ‰uu AxqˆÆ$$ÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuƉ‚q’uÆs•‚y„tuˆÆ…ˆ ‰‚q’uÆs•‚y„tuˆ s…‘„uˆrq‚q„suÆ’q‚’u‰ SVÆv‘„sy…„ƃq„yv…‚t ƒq•Æxq’uÆq„Æy„uˆ„q‚ vq‘‚ ÆA…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 57...

  • Page 168: Platform Rotate Left Function Inoperative

    Vu†qyˆÆ…†u„Æy„Æwˆ„!“x …Ɔ‚qv…ˆƒÆs…„ˆ…‚Æq„t “yˆuÆvˆ…ƒÆXT#1Ɛ…Æ€yr r…xÆCƒuˆwu„s•ÆW…† tu‚q•Æsq†qsy…ˆ r‘…„‰Æ†‘‚‚utÆ…‘Æ…Ɛxu Ɔ…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƆ‚qv…ˆƒ ˆ…quƐ…ww‚uƉ“ysxÆXW) y„ƐxuÆ‚uvÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆXT#1 "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æwˆ„!“x †‚qv…ˆƒÆˆ…quƐ…ww‚u “yˆuÆvˆ…ƒÆXW)Ɛ…ÆXT#1 ‰“ysxÆXW)Æy„ƐxuÆ‚uv tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆxuÆwˆ„!“x “yˆuÆ…„ÆXW) "` Xu‰Æ…ww‚uƉ“ysx ÆWuu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuƆ‚qv…ˆƒÆˆ…qu A…„y„‘utÆ…„ƐxuÆ„u” …ww‚uƉ“ysxÆXW) †qwu 5 - 58 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 169 É0)Æ…„Æ V#& 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æsqr‚u †‚qv…ˆƒÆˆ…quƐ…ww‚u s…„qy„y„wƈutÆq„tÆr‚qs "` ‰“ysxÆXW)Æy„ƐxuÆ‚uv “yˆu‰Ævˆ…ƒÆ V#&Ɛ…Æ€yr tyˆusy…„Æq„tÆsxus r……ƒ!†‚qv…ˆƒÆˆ…qu ’…‚qwuÆ…„ƐxuƈutÆq„t ‰u‚usÆ’q‚’u‰ r‚qsÆ“yˆu‰ÆqÆxuÆ€yr! †‚qv…ˆƒÆˆ…quƉu‚us ’q‚’u‰ÆyuƒÆ9` "Æ…ˆ y„vy„yu …xƒ‰ Xu‰Æxuƈu‰y‰q„suÆ…v Vu†‚qsuÆvq‘‚•Æ’q‚’u xuÆ’q‚’uÆs…y‚‰ s…y‚ 'Ɛ…Æ) …xƒ‰ …„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 59...
  • Page 170 ˆ…qu!€yrÆr……ƒ yuƒÆ@@ tyˆusy…„q‚Æ’q‚’u yuƒÆ@@ v‘„sy…„ C”sxq„wuƐxuƐ“…Æ’q‚’u Vu†‚qsuƐxuÆvq‘‚•Æ’q‚’u …†uˆqu‰ s…y‚‰Æ…„ƐxuÆtyˆusy…„q‚ s…y‚ÆSVÆ’q‚’uÆsqˆˆytwu ’q‚’u Æ xusÆ†‚qv…ˆƒ ƒq•ÆruÆtuvusy’u ˆ…quÆ‚uvÆv‘„sy…„ v‘„sy…„ y„…†uˆqy’u Vu†qyˆÆ…ˆÆˆu†‚qsu †‚qv…ˆƒÆˆ…q…ˆÆSV " "%"ÈÆ…ˆyvysuÆy„Æ€yr ƒq„yv…‚tÆy‰Æ†‚‘wwutÆSV €yrƃq„yv…‚tƃq•Æxq’u q„Æy„uˆ„q‚Ævq‘‚ Æ …„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 60 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 171: Platform Rotate Right Function Inoperative

    Vu†qyˆÆ…†u„Æy„Æwˆ„!“x …Ɔ‚qv…ˆƒÆs…„ˆ…‚Æq„t “yˆuÆvˆ…ƒÆXT#1Ɛ…Æ€yr r…xÆCƒuˆwu„s•ÆW…† tu‚q•Æsq†qsy…ˆ r‘…„‰Æ†‘‚‚utÆ…‘Æ…Ɛxu Ɔ…‰yy…„Æqsy’quÆv…… ‰“ysxÆq„tƆ‚qv…ˆƒ ˆ…quƐ…ww‚uƉ“ysxÆXW) y„ƐxuƈywxÆtyˆusy…„Æq„t sxusÆ’…‚qwuÆqÆXT#1 "` 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æwˆ„!“x †‚qv…ˆƒÆˆ…quƐ…ww‚u “yˆuÆvˆ…ƒÆXW)Ɛ…ÆXT#1 ‰“ysxÆXW)Æy„Ɛxuƈywx tyˆusy…„Æq„tÆsxus ’…‚qwuÆqÆxuÆwˆ„!“x “yˆuÆ…„ÆXW) "` Xu‰Æ…ww‚uƉ“ysx ÆWuu Vu†qyˆÆWusy…„ÆSV ˆu†‚qsuƆ‚qv…ˆƒÆˆ…qu …ww‚uƉ“ysxÆXW) A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 61...
  • Page 172 É0)Æ…„Æ V#& 9sy’quÆv……Æ‰“ysxÆq„t Vu†qyˆÆ…†u„Æy„Æsqr‚u †‚qv…ˆƒÆˆ…quƐ…ww‚u s…„qy„y„wƈutÆq„tÆr‚qs "` ‰“ysxÆXW)Æy„Ɛxuƈywx “yˆu‰Ævˆ…ƒÆ V#&Ɛ…Æ€yr tyˆusy…„Æq„tÆsxus r……ƒ!†‚qv…ˆƒÆˆ…qu ’…‚qwuÆ…„ƐxuƈutÆq„t ‰u‚usÆ’q‚’u‰ r‚qsÆ“yˆu‰ÆqÆxuÆ€yr! †‚qv…ˆƒÆˆ…quƉu‚us ’q‚’u‰ÆyuƒÆ9` "Æ…ˆ y„vy„yu …xƒ‰ Xu‰Æxuƈu‰y‰q„suÆ…v Vu†‚qsuÆvq‘‚•Æ’q‚’u xuÆ’q‚’uÆs…y‚‰ s…y‚ 'Ɛ…Æ) …xƒ‰ …„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 62 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 173 ˆ…qu!€yrÆr……ƒ yuƒÆBB tyˆusy…„q‚Æ’q‚’u yuƒÆ@@ v‘„sy…„ C”sxq„wuƐxuƐ“…Æ’q‚’u Vu†‚qsuƐxuÆvq‘‚•Æ’q‚’u …†uˆqu‰ s…y‚‰Æ…„ƐxuÆtyˆusy…„q‚ s…y‚ÆSVÆ’q‚’uÆsqˆˆytwu ’q‚’u Æ xusÆ†‚qv…ˆƒ ƒq•ÆruÆvq‘‚• ˆ…quƈywxÆv‘„sy…„ v‘„sy…„ y„…†uˆqy’u Vu†qyˆÆ…ˆÆˆu†‚qsu †‚qv…ˆƒÆˆ…q…ˆÆSV " "%"ÈÆ…ˆyvysuÆy„Æ€yr ƒq„yv…‚tÆy‰Æ†‚‘wwutÆSV €yrƃq„yv…‚tƃq•Æxq’u q„Æy„uˆ„q‚Ævq‘‚ Æ …„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 63...

  • Page 174: Jib Boom Up Function Inoperative, Z-45/25J Models

    ˆu†‚qsuÆ€yrÆr……ƒÆ…ww‚u Cƒuˆwu„s•ÆW…†Ær‘…„‰ ‰“ysxÆXW0 †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quƐxu v……Æ‰“ysxÆq„tÆsxus xuÆ’…‚qwuÆ…„Ɛxu su„uˆÆuˆƒy„q‚Æ…vƐxuÆ€yr r……ƒÆ…ww‚uƉ“ysxÆXW0 "` AxusÆxuÆ’…‚qwuÆq "` Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu uˆƒy„q‚ÆÉ%"Æ…„ÆAV#% vˆ…ƒÆ@T#Ɛ…ÆAV#%ÆSV ˆu†qyˆÆ…†u„Æy„Ærˆ…“„ wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… AV#% "` AxusÆxuÆ’…‚qwuÆq Vu†‚qsuÆAV#% uˆƒy„q‚ÆÉ0)qÆ…„ÆAV#% Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu A…„y„‘utÆ…„ƐxuÆ„u” vˆ…ƒÆuˆƒy„q‚É0)qÆ…„ †qwu AV#%Ɛ…ÆXW0ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 64 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 175 ˆu‰ˆysy…„‰Æuu†y„wÆ€yr r……ƒÆ‘†Æv‘„sy…„Ævˆ…ƒ …†uˆqy„wÆSVƈu†qyˆÆ…ˆ ˆu†‚qsuÆ€yrÆr……ƒ s•‚y„tuˆÆSVƈu†‚qsu s…‘„uˆrq‚q„suÆ’q‚’u ‚u‰‰Æxq„ SVÆ" "%"ÈÆ…ˆyvysuƃq• %$""Ɔ‰y ruƆ‚‘wwutÆSVÆ€yr r……ƒ!†‚qv…ˆƒÆˆ…qu ‰u‚usÆƒq„yv…‚tÆxq‰Æq„ y„uˆ„q‚Ævq‘‚ÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„ C”sxq„wuÆ€yrÆr……ƒ …†uˆqu‰ Vu†‚qsuÆvq‘‚• s…‘„uˆrq‚q„suÆ’q‚’u‰ s…‘„uˆrq‚q„suÆ’q‚’u q„tÆqsy’quÆ€yrÆr……ƒÆ‘† v‘„sy…„ v‘„sy…„ y„…†uˆqy’u …„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 65...

  • Page 176: Jib Boom Down Function Inoperative, Z-45/25J Models

    ˆu†‚qsuÆ€yrÆr……ƒÆ…ww‚u Cƒuˆwu„s•ÆW…†Ær‘…„‰ ‰“ysxÆXW0 †‘‚‚utÆ…‘Æ…ƐxuÆ †…‰yy…„Æqsy’quƐxu v……Æ‰“ysxÆq„tÆsxus xuÆ’…‚qwuÆ…„Ɛxu su„uˆÆuˆƒy„q‚Æ…vƐxuÆ€yr r……ƒÆ…ww‚uƉ“ysxÆXW0 "` AxusÆxuÆ’…‚qwuÆq "` Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu uˆƒy„q‚ÆÉ%"Æ…„ÆAV#% vˆ…ƒÆ@T#Ɛ…ÆAV#%ÆSV ˆu†qyˆÆ…†u„Æy„Ærˆ…“„ wˆ…‘„tÆ“yˆuÆsyˆs‘yÆ… AV#% "` AxusÆxuÆ’…‚qwuÆq Vu†‚qsuÆAV#% uˆƒy„q‚ÆÉ0)qÆ…„ÆAV#% Vu†qyˆÆ…†u„Æy„ƈutÆ“yˆu A…„y„‘utÆ…„ƐxuÆ„u” vˆ…ƒÆuˆƒy„q‚É0)qÆ…„ †qwu AV#%Ɛ…ÆXW0ÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 66 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 177 ˆu‰ˆysy…„‰Æuu†y„wÆ€yr r……ƒÆt…“„Æv‘„sy…„ vˆ…ƒÆ…†uˆqy„wÆSV ˆu†qyˆÆ…ˆÆˆu†‚qsuÆ€yr r……ƒÆs•‚y„tuˆÆSV ˆu†‚qsuÆs…‘„uˆrq‚q„su ‚u‰‰Æxq„ ’q‚’uÆSVÆ" "%"ÈÆ…ˆyvysu %$""Ɔ‰y ƒq•ÆruƆ‚‘wwutÆSVÆ€yr r……ƒ!†‚qv…ˆƒÆˆ…qu ‰u‚usÆƒq„yv…‚tÆxq‰Æq„ y„uˆ„q‚Ævq‘‚ÆSVÆs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ v‘„sy…„ C”sxq„wuÆ€yrÆr……ƒ …†uˆqu‰ Vu†‚qsuÆvq‘‚• s…‘„uˆrq‚q„suÆ’q‚’u‰ s…‘„uˆrq‚q„suÆ’q‚’u q„tÆqsy’quÆ€yrÆr……ƒ t…“„Æv‘„sy…„ v‘„sy…„ y„…†uˆqy’u …„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 67...

  • Page 178: Steer Left Function Inoperative

    'Ɛ…Æ)Æ…xƒ‰ G„‰q‚‚ÆqÆ"Ɛ…Æ'"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ "Ɛ…Æ%&'ÆrqˆƆˆu‰‰‘ˆu ˆu‰ˆysy…„‰Æuu†y„w %$"" wq‘wuÆqÆxuƇ‘ys ‰uuˆÆ‚uvÆv‘„sy…„Ævˆ…ƒ ty‰s…„„usÆs…‘†‚y„wÆ…„ …†uˆqy„wÆSVƈu†qyˆÆ…ˆ xuÆr……ƒÆv‘„sy…„ ˆu†‚qsuƉuuˆÆs•‚y„tuˆ ƒq„yv…‚tÆq„tÆqsy’qu SVƈu†‚qsuÆv‚…“ xuƉuuˆÆ‚uvÆv‘„sy…„ ˆuw‘‚q…ˆÆ’q‚’uÆyuƒÆD SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„ %$""ÆTWG Vu†qyˆÆ…ˆÆˆu†‚qsuƉuuˆ s•‚y„tuˆÆSVƉuuˆ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ 5 - 68 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 179: Steer Right Function Inoperative

    'Ɛ…Æ)Æ…xƒ‰ G„‰q‚‚ÆqÆ"Ɛ…Æ'"""ÆTWG AxusÆv…ˆÆƒusxq„ysq‚ "Ɛ…Æ%&'ÆrqˆƆˆu‰‰‘ˆu ˆu‰ˆysy…„‰Æuu†y„w %$"" wq‘wuÆqÆxuƇ‘ys ‰uuˆÆˆywxÆv‘„sy…„Ævˆ…ƒ ty‰s…„„usÆs…‘†‚y„wÆ…„ …†uˆqy„wÆSVƈu†qyˆÆ…ˆ xuÆr……ƒÆv‘„sy…„ ˆu†‚qsuƉuuˆÆs•‚y„tuˆ ƒq„yv…‚tÆq„tÆqsy’qu SVƈu†‚qsuÆv‚…“ xuƉuuˆÆˆywxÆv‘„sy…„ ˆuw‘‚q…ˆÆ’q‚’uÆyuƒÆD SVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ ‚u‰‰Æxq„ %$""ÆTWG Vu†qyˆÆ…ˆÆˆu†‚qsuƉuuˆ s•‚y„tuˆÆSVƉuuˆ ƒq„yv…‚tÆs…‘‚tÆxq’uÆq„ y„uˆ„q‚Ævq‘‚ ÆA…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 69...

  • Page 180: Oscillate Function Inoperative

    ‰usy…„Æ#$&ÆF…“Ɛ…ÆWu normally. Y†ÆxuÆByˆusy…„q‚Æ`q‚’u Py„qwu w……t G„‰q‚‚ÆqÆ"Ɛ…Æ'""Ɔ‰y 9t€‘‰ÆxuÆsxqˆwu "Ɛ…Æ%& 'ÆrqˆƆˆu‰‰‘ˆu †ˆu‰‰‘ˆuƈu‚yuvÆ’q‚’u ‚u‰‰Æxq„ wq‘wuÆqÆxuƇ‘ys WuuÆ u†qyˆÆ†ˆ…sut‘ˆu $'"Ɔ‰y ty‰s…„„usÆs…‘†‚y„wÆ…„ #$0ÆF…“Ɛ…Æ9t€‘‰Æxu xuÆtˆy’uƃq„yv…‚t ÆWqˆ S‰sy‚‚quÆWu‡‘u„sy„w xuÆu„wy„uÆq„tÆsxus `q‚’uÆTˆu‰‰‘ˆuÆS xuƆˆu‰‰‘ˆu s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ $'"Ɔ‰y A…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 70 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 181: All Drive Functions Inoperative, All Other Functions Operate Normally

    "` q„tÆx…‚tƐxuÆtˆy’u uˆƒy„q‚ÆÉ%Æ…„Ɛxu €…•‰ysÆy„ƐxuÆv‘‚‚ x…ˆ‰u†…“uˆÆ‚yƒyuˆ v…ˆ“qˆtƆ…‰yy…„Æq„t r…qˆt sxusÆxuÆ’…‚qwuÆq uˆƒy„q‚ÆÉ#"Æ…„Ɛxu "` x…ˆ‰u†…“uˆÆ‚yƒyuˆ r…qˆt 9sy’quƐxuÆv……Æ‰“ysx Vu†qyˆÆ…†u„Æy„Æ…ˆw!r‚ q„tÆsxusÆxuÆ’…‚qwu É&#Æ“yˆuÆvˆ…ƒÆq‚uˆ„q…ˆ )Ɛ…Æ0` …„ƐxuÆ…ˆw!r‚ÆÉ&#“yˆu …ÆX@&#Ɛ…ÆXT&#Ɛ… …„ƐxuÆq‚uˆq…ˆ uˆƒy„q‚ÆÉ%Æ…„ x…ˆ‰u†…“uˆÆ‚yƒyuˆ r…qˆt "` 1Ɛ…Æ#$` Vu†qyˆÆ…ˆÆˆu†‚qsu q‚uˆ„q…ˆ A…„y„‘utÆ…„ƐxuÆ„u” †qwu Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 71...
  • Page 182 Vu†qyˆÆ…†u„Æy„Ærˆ…“„ "` s…„y„‘y• ‚uqtÆvˆ…ƒÆqÆ’…‚ƒuuˆÆ… uˆƒy„q‚ÆÉ%Æ…„Ætˆy’u wˆ…‘„tÆ“yˆuÆsyˆs‘yÆvˆ…ƒ uˆƒy„q‚ÆÉ'Æ…„Ɛxu €…•‰ysÆ…Æwˆ…‘„t uˆƒy„q‚ÆÉ%Æ…„Ætˆy’u €…•‰ysÆq„tƐxuÆ„uwqy’u €…•‰ysÆ…Æwˆ…‘„t ‚uqtƐ…Ɛuˆƒy„q‚ÆÉ&Æ…„ s…„y„‘y• xuÆ€…•‰ys Æ9sy’quƐxu v……Æ‰“ysxÆq„tÆx…‚tƐxu tˆy’uÆ€…•‰ysÆy„ƐxuÆv‘‚‚ Vu†‚qsuÆtˆy’uÆ€…•‰ys ˆu’uˆ‰uƆ…‰yy…„Æq„t s…„ˆ…‚‚uˆÆSVÆs…„‰‘‚ sxusÆxuÆ’…‚qwu Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu qsˆ…‰‰ÆxuÆÉ'Æq„tÆÉ& Bu†qˆƒu„ uˆƒy„q‚‰Æ…„ƐxuÆtˆy’u €…•‰ysÆs…„ˆ…‚‚uˆ …„y„‘utÆ…„ƐxuÆ„u” †qwu 5 - 72 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 183 ‚uqtÆvˆ…ƒÆqÆ’…‚ƒuuˆÆ… uˆƒy„q‚ÆÉ&Ævˆ…ƒÆtˆy’u uˆƒy„q‚ÆÉ'Æ…„Ɛxu €…•‰ysÆBT#Ɛ…Ætˆy’u "` €…•‰ysÆq„tÆ“yxƐxuÆv…… u„qr‚uƐ…ww‚uƉ“ysx ‰“ysxÆqsy’qutÆq„tƐxu XW#'ÆSVƈu†‚qsuÆtˆy’u tˆy’uÆ€…•‰ysÆy„ƐxuÆv‘‚‚ €…•‰ysÆs…„ˆ…‚‚uˆÆSV v…ˆ“qˆtƆ…‰yy…„Æx…‚t s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ xuÆ„uwqy’uÆ‚uqtÆ…vƐxu Wuˆ’ysuÆBu†qˆƒu„ ’…‚ƒuuˆÆ…„…Ɛxu su„uˆÆuˆƒy„q‚Æ…vƐxu tˆy’uÆu„qr‚uƐ…ww‚u ‰“ysxÆXW#'Æq„tÆsxus xuÆ’…‚qwu Vu†‚qsuÆtˆy’uÆu„qr‚u …ww‚uƉ“ysxÆXW#' Xˆ…‘r‚u‰x……Ætˆy’u v…ˆ“qˆtÆq„tÆtˆy’u ˆu’uˆ‰uÆv‘„sy…„‰ ‰u†qˆqu‚•ÆSVƈu†‚qsu †‘ƒ†ÆSVÆs…„‰‘‚ÆEu„yu G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 73...

  • Page 184: Drive Forward Or Reverse Function Inoperative

    ’…‚qwuƈuqty„w‰ xuƉqƒu "Æ…ˆ y„vy„yu …xƒ‰ AxusÆxuƈu‰y‰q„suÆ…v Vu†‚qsuƐxuÆC A xuÆC A $"Ɛ…Æ$&Æ…xƒ‰ 9t€‘‰ÆxuÆtˆy’uƆ‘ƒ† Dq‘‚•ÆW‘„t‰ˆq„tÆtˆy’u „…Æyƒ†ˆ…’uƒu„ „‘‚‚Æ„u‘ˆq‚ ÆA…„‰‘‚ †‘ƒ†Æs…„qs Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu W‘„t‰ˆq„tÆq‘x…ˆy–ut u†qˆƒu„ ˆu†qyˆÆvqsy‚y• ‰•ƒ†…ƒ‰Æyƒ†ˆ…’u Vuqt€‘‰Ætˆy’uÆ€…•‰ys s…„ˆ…‚‚uˆÆSVÆyvƆˆ…r‚uƒ ‰y‚‚Ɔuˆ‰y‰‰Æs…„‰‘‚ Eu„yuÆG„t‘‰ˆyu‰ÆWuˆ’ysu u†qˆƒu„ 5 - 74 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 185: Traction Function Inoperative

    First Edition • Second Printing Section 5 • Troubleshooting Flow Charts Chart 35 Traction „•Æ•†uÆ…vƐˆqsy…„ †ˆ…r‚uƒÆs…„‰‘‚ÆEu„yu Function G„t‘‰ˆyu‰ÆWuˆ’ysu Bu†qˆƒu„ Inoperative Be sure all other functions operate normally. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 75...

  • Page 186: Machine Will Not Drive At Full Speed

    Be sure the wiring to limit switches is intact and show no sign of damage or corrosion. Be sure the free- wheel valve is closed on the drive pump. 5 - 76 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 187: Machine Drives At Full Speed With Platform Raised Or Extended

    Be sure the wiring to limit switches is intact and show no sign of damage or corrosion. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 77...

  • Page 188: Drive Enable System Is Malfunctioning

    Vu†qyˆÆ…†u„Æy„Ær‚‘!“x “yˆuÆvˆ…ƒÆtˆy’uÆu„qr‚u …ww‚uƉ“ysxÆXW#'Ɛ… XT#(Ɛ…ÆX@#(ÆSV ˆu†‚qsuÆtˆy’uÆu„qr‚u •u‰ …ww‚uƉ“ysxÆXW#' AxusÆv…ˆÆs…„y„‘y• s…„y„‘y• 9sy’quÆ‚yƒyÆ‰“ysxÆr• Vu†‚qsuÆtˆy’uÆu„qr‚u vˆ…ƒÆX@%"Ɛ…ÆX@#( xq„tÆq„tÆsxus s…„y„‘y• ‚yƒyÆ‰“ysxÆs…„qsÆSV s…„y„‘y•Ævˆ…ƒÆX@%"Ɛ… ˆu†‚qsuÆtˆy’uÆu„qr‚u X@#( ‚yƒyÆ‰“ysxÆPW& „…Æs…„y„‘y• „…Æs…„y„‘y• Vu†qyˆÆ…†u„Ævˆ…ƒÆX@%" T‚uq‰uÆruwy„ …ÆPW&Ɛxu„Ævˆ…ƒÆPW&Ɛ… ˆ…‘r‚u‰x……y„wÆvˆ…ƒ X@#( ruwy„„y„wÆ…vÆsxqˆÆSV s…„‰‘‚ÆEu„yuÆG„t‘‰ˆyu‰ Wuˆ’ysuÆBu†qˆƒu„ 5 - 78 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 189: Auxiliary Functions Inoperative

    "` †‘ƒ†Æ…ww‚uƉ“ysxÆq„t sxusÆxuÆ’…‚qwuÆ…„Ɛxu ˆutÆsqr‚uÆ…„Ɛxu 9sy’quƐxuÆq‘”y‚yqˆ• Vu†qyˆÆ…†u„Æy„ƈut "` q‘”y‚yqˆ•Æ†…“uˆÆ‘„y †‘ƒ†Æ…ww‚uƉ“ysxÆq„t †…“uˆÆ‰‘††‚•Æ“yˆuÆvˆ…ƒ sxusÆxuÆ’…‚qwuÆqÆxu u•Æ‰“ysxÆIW#Ɛ… su„uˆÆuˆƒy„q‚Æ…vÆXW'# q‘”y‚yqˆ•Æ…ww‚uƉ“ysx XW'# #$`Æ…ˆÆƒ…ˆu Vu†qyˆÆ…†u„Æy„ƈutÆÉ$) “yˆuÆvˆ…ƒÆXW'#Ɛ…ÆX@$) SVƈu†‚qsuÆXW'# AxusÆs…„y„‘y•Ævˆ…ƒ Vu†‚qsuÆ„uwqy’uÆsqr‚u „uwqy’uƐuˆƒy„q‚Æ…„ vˆ…ƒÆq‘”y‚yqˆ•Æ†‘ƒ†Æ… q‘”y‚yqˆ•Æ†…“uˆÆ‘„yÆ… wˆ…‘„t wˆ…‘„t w……t Vu†‚qsuÆq‘”y‚yqˆ•Æ†‘ƒ† ƒ……ˆ Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 5 - 79...
  • Page 190 Section 5 • Troubleshooting Flow Charts First Edition • Second Printing This page intentionally left blank. 5 - 80 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 191 Do not allow oil to squirt Read, understand and obey the safety rules or spray. and operating instructions printed in the Genie Z-45/25 & Genie Z-45/25J General Repair Process Operator's Manual. Be sure that all necessary tools and test...

  • Page 192: Electrical Components

    (Diesel) ... LED - Red, 12V DC ....32335 ... Arctolectric Corp....LE177C39007 ....3 LS1, 2, 3 ..Contact - Limit switch, N.C.H.O......... 19491 ... Telemecanique ....XESP2051 ..... 3 This list continues on the next page. 6 - 2 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 193 3 position maintained .... 13038 ... Microswitch Control Inc..2NT1-1 ......1 TS7, 57, 60, 61, 62, ..Toggle switch, DPDT 3 position momentary .... 16397 ... Microswitch Control Inc..2NT1-7 ......5 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 3...

  • Page 194: Electrical Symbols Legend

    Section 6 • Schematics First Edition • Second Printing Electrical Symbols Legend 6 - 4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 195: Abbreviation Legend

    LS ....Limit switch P ....Power switch PR ....Power relay R ....Resistor TB ....Terminal base location TP ....Terminal platform location TS ....Toggle switch Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 5...
  • Page 196 Section 6 • Schematics First Edition • Second Printing 6 - 6 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 197 Section 6 • Schematics First Edition • Second Printing Ford LRG-425 EFI Engine Wire Harness (before serial number 13099)
  • Page 198 OIL PRESSURE SWITCH (NC) ENGINE HEATED COOLANT INTAKE AIR OXYGEN TEMPERATURE TEMPERATURE COIL SENSOR SENSOR MANIFOLD SENSOR (HO2S) (ECT) ABSOLUTE (IAT) PRESSURE SENSOR (MAP) LPG LOCKOUT RELAY AND VALVE 6 - 7 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 199 TEMPERATURE TEMPERATURE COIL SENSOR SENSOR MANIFOLD SENSOR (HO2S) (ECT) CRANKSHAFT ABSOLUTE (IAT) IGNITION CAMSHAFT PRESSURE POSITION SYSTEM POSITION SENSOR SENSOR SENSOR (MAP) (CKP) LPG LOCKOUT RELAY (CMP) AND VALVE Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 8...
  • Page 200 First Edition • Second Printing Section 6 • Schematics Ford LRG-425 EFI Engine Wire Harness (after serial number 13908)

  • Page 202: Electrical Schematic, Z-45/25 Ford Models (Before Serial Number 13099)

    IGN./FUEL ON ENG. FAULT TB21 ALTERNATOR CHECK TS64 FUSE ENGINE BAT. LINK GRD. TB25 STA. FLD. TB38 REGULATOR 12 V STARTER PUMP FORD 42 PIN QUICK DISCONNECT ENGINE HARNESS #2 6 - 9 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 203 TB36 TB37 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB18 TB11 TB17 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 10...
  • Page 204 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Ford Models (before serial number 13099)

  • Page 205: Ground Control Box Wiring Diagram-Z-45/25 Ford Models (Before Serial Number 13099)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Ford Models (before serial number 13099)
  • Page 206 SWITCH PANEL YEL (18GA) #8 - CB2 R or CR RELAY YEL (12GA) #9 - CB2 WHT/PRP #18 - TST SW IGNITION/START MODULE BRN/BLU #26 - 35D H.M. HOUR METER 6 - 11 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 207 DRIVE PLATFORM ROTATE PLATFORM R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE HORN CHECK FUEL SELECT SPEED TS14 HIGH/LOW ENGINE HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 12...

  • Page 208: Platform Control Box Wiring Diagram-Z-45/25 Ford Models (Before Serial Number 13099)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Ford Models (before serial number 13099)

  • Page 210: Electrical Schematic, Z-45/25 Ford Models (From Serial Number 13098 To 16303)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off. 6 - 13 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 211 TB37 TB36 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 14...
  • Page 212 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Ford Models (from serial number 13099 to 16303)

  • Page 213: Ground Control Box Wiring Diagram, Z-45/25 Ford Models

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Ford Models (from serial number 13099 to 16303)
  • Page 214 SWITCH PANEL YEL (18GA) #8 - CB2 R or CR RELAY YEL (12GA) #9 - CB2 IGNITION/START MODULE WHT/PRP #18 - TST SW TAN/BLU #24 - 35D H.M. HOUR METER 6 - 15 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 215 DRIVE PLATFORM PLATFORM ROTATE R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE CHECK HORN HIGH/LOW SPEED TS14 ENGINE FUEL SELECT HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 16...

  • Page 216: Platform Control Box Wiring Diagram, Z-45/25 Ford Models

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Ford Models (from serial number 13099 to 16303)

  • Page 218: Electrical Schematic, Z-45/25J Ford Models (Before Serial Number 13099)

    IGN./FUEL ON ENG. FAULT TB21 ALTERNATOR TS64 CHECK FUSE ENGINE LINK BAT. GRD. TB25 STA. FLD. TB38 REGULATOR 12 V STARTER PUMP FORD 42 PIN QUICK DISCONNECT ENGINE HARNESS #2 6 - 17 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 219 TB37 TB36 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB18 TB11 TB17 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 18...
  • Page 220 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Ford Models (before serial number 13099)

  • Page 221: Ground Control Box Wiring Diagram-Z-45/25J Ford Models (Before Serial Number 13099)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Ford Models (before serial number 13099)
  • Page 222 M.H. MANIFOLD HARNESS YEL (12GA) #9 - CB2 S.P. SWITCH PANEL WHT/PRP #18 - TST SW R or CR RELAY BRN/BLU #26 - 35D IGNITION/START MODULE H.M. HOUR METER 6 - 19 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 223: Platform Control Box Wiring Diagram-Z-45/25J Ford Models (Before Serial Number 13099)

    TIME DELAY ROTATE PLATFORM R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE CHECK HORN FUEL SELECT SPEED TS14 HIGH/LOW ENGINE HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 20...
  • Page 224 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Ford Models (before serial number 13099)

  • Page 226: Electrical Schematic, Z-45/25J Ford Models (From Serial Number 13098 To 16303)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off. 6 - 21 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 227 TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 22...
  • Page 228 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Ford Models (from serial number 13099 to 16303)

  • Page 229: Ground Control Box Wiring Diagram, Z-45/25J Ford Models

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Ford Models (from serial number 13099 to 16303)
  • Page 230 SWITCH PANEL YEL (18GA) #8 - CB2 R or CR RELAY YEL (12GA) #9 - CB2 IGNITION/START MODULE WHT/PRP #18 - TST SW TAN/BLU #24 - 35D H.M. HOUR METER 6 - 23 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 231 TIME DELAY PLATFORM PLATFORM ROTATE R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE CHECK HORN SPEED TS14 HIGH/LOW ENGINE FUEL SELECT HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 24...

  • Page 232: Platform Control Box Wiring Diagram, Z-45/25J Ford Models

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Ford Models (from serial number 13099 to 16303)

  • Page 234: Electrical Schematic, Z-45/25 Ford Models (After Serial Number 16303)

    STARTER PUMP LOAD SENSE OPTION RED-(FS) TP22 LOAD BLK-26 BLK-(FS) SENSOR TP26 WHT-(FS) TP24 WHT-LOAD WHT-24 FORD 42 PIN QUICK DISCONNECT BLK-26 LOAD ENGINE HARNESS #2 (SEE PAGE 6) 6 - 25 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 235: (After Serial Number 16303)

    TB37 TB36 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 26...
  • Page 236 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Ford Models (after serial number 16303)

  • Page 237: Ground Control Box Wiring Diagram-Z-45/25 Ford Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Ford Models (after serial number 16303)
  • Page 238 M.H. MANIFOLD HARNESS YEL (12GA) #9 - CB2 S.P. SWITCH PANEL WHT/PRP #18 - TST SW R or CR RELAY TAN/BLU #24 - 35D IGNITION/START MODULE H.M. HOUR METER 6 - 27 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 239 DRIVE PLATFORM PLATFORM ROTATE R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE HORN CHECK SPEED TS14 HIGH/LOW ENGINE FUEL SELECT HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 28...

  • Page 240: Platform Control Box Wiring Diagram-Z-45/25 Ford Models (After Serial Number 16303)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Ford Models (after serial number 16303)

  • Page 242: Electrical Schematic, Z-45/25J Ford Models (After Serial Number 16303)

    STARTER PUMP LOAD SENSE OPTION RED-(FS) TP22 LOAD BLK-26 BLK-(FS) WHT-(FS) SENSOR TP26 TP24 WHT-LOAD WHT-24 FORD 42 PIN QUICK DISCONNECT BLK-26 LOAD ENGINE HARNESS #2 (SEE PAGE 6) 6 - 29 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 243: (After Serial Number 16303)

    TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 30...
  • Page 244 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Ford Models (after serial number 16303)

  • Page 245: Ground Control Box Wiring Diagram-Z-45/25J Ford Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Ford Models (after serial number 16303)
  • Page 246 SWITCH PANEL YEL (18GA) #8 - CB2 R or CR RELAY YEL (12GA) #9 - CB2 IGNITION/START MODULE WHT/PRP #18 - TST SW TAN/BLU #24 - 35D H.M. HOUR METER 6 - 31 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 247 TIME DELAY PLATFORM PLATFORM ROTATE R2 R3 DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE CHECK HORN SPEED TS14 HIGH/LOW ENGINE FUEL SELECT HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 32...

  • Page 248: Platform Control Box Wiring Diagram-Z-45/25J Ford Models

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Ford Models (after serial number...

  • Page 250: Electrical Schematic, Z-45/25 Deutz Models (Before Serial Number 13099)

    IGN./START GROUND BATTERY MODULE PRES. KEY PWR. KEY BYPASS IGN./FUEL ON ENG. FAULT TEMP. TB21 TB24 TB25 ALTERNATOR TB26 EXCT. 12 V BAT. BAT. STA. STARTER PUMP REG. IND. 6 - 33 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 251 TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 CE MODELS ONLY TB14 TB10 TB40 TB18 TB11 TB17 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 34...
  • Page 252 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Deutz Models (before serial number 13099)

  • Page 253: Ground Control Box Wiring Diagram-Z-45/25 Deutz Models (Before Serial Number 13099)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Deutz Models (before serial number 13099)
  • Page 254 BLK/RED-EH ENGINE HARNESS BLK/RED-EH BLK/RED-R5 C.H. CHASSIS HARNESS BLK-E.H BLK-R1 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL ORG-M.H ORG-R7 R or CR RELAY ORG/BLK-M.H ORG/BLK-R8 IGNITION/START MODULE H.M. HOUR METER 6 - 35 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 255 TS13 TURNTABLE PRIMARY BOOM ROTATE UP/DOWN DRIVE PLATFORM ROTATE PLATFORM DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 36...

  • Page 256: Platform Control Box Wiring Diagram-Z-45/25 Deutz Models (Before Serial Number 13099)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Deutz Models (before serial number 13099)

  • Page 258: Electrical Schematic, Z-45/25 Deutz Models (From Serial Number 13098 To 16303)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off. 6 - 37 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 259 TB37 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) N.O.H.C. N.C.H.O. N.O. N.O. N.C.H.O. TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 38...
  • Page 260 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Deutz Models (from serial number 13099 to 16303)

  • Page 261: Ground Control Box Wiring Diagram, Z-45/25 Deutz Models

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Deutz Models (from serial number 13099 to 16303)
  • Page 262 WIRE CONNECTION ABBREVIATION KEY: r.male-BLK-R1 BLK-E.H-r.fem ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS M.H. MANIFOLD HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 39 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 263 PRIMARY BOOM TURNTABLE ROTATE UP/DOWN DRIVE PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 40...

  • Page 264: Platform Control Box Wiring Diagram, Z-45/25 Deutz Models

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Deutz Models (from serial number 13099 to 16303)

  • Page 266: Electrical Schematic, Z-45/25J Deutz Models (Before Serial Number 13099)

    15AMP. GROUND MODULE BATTERY PRES. KEY PWR. KEY BYPASS IGN./FUEL ON ENG. FAULT TEMP. TB21 TB24 TB25 ALTERNATOR TB26 EXCT. BAT. BAT. 12 V STA. STARTER REG. PUMP IND. 6 - 41 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 267 TB36 TB37 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB18 TB11 TB17 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 42...
  • Page 268 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Deutz Models (before serial number 13099)

  • Page 269: Ground Control Box Wiring Diagram-Z-45/25J Deutz Models (Before Serial Number 13099)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Deutz Models (before serial number 13099)
  • Page 270 BLK/RED-R4 ENGINE HARNESS BLK/RED-EH C.H. CHASSIS HARNESS BLK/RED-R5 M.H. MANIFOLD HARNESS BLK-E.H BLK-R1 S.P. SWITCH PANEL ORG-M.H. ORG-R7 R or CR RELAY ORG/BLK-M.H. IGNITION/START MODULE ORG/BLK-R8 H.M. HOUR METER 6 - 43 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 271 RED OUTPUT ROTATE UP/DOWN DRIVE PLATFORM TIME DELAY ROTATE PLATFORM DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE HORN SPEED TS14 HIGH/LOW HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 44...

  • Page 272: Platform Control Box Wiring Diagram-Z-45/25J Deutz Models (Before Serial Number 13099)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Deutz Models (before serial number 13099)

  • Page 274: Electrical Schematic, Z-45/25J Deutz Models (From Serial Number 13098 To 16303)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off. 6 - 45 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 275 TB29 TB36 TB37 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 46...
  • Page 276 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Deutz Models (from serial number 13099 to 16303)

  • Page 277: Ground Control Box Wiring Diagram, Z-45/25J Deutz Models

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Deutz Models (from serial number 13099 to 16303)
  • Page 278 WIRE CONNECTION ABBREVIATION KEY: r.male-BLK-R1 BLK-E.H-r.fem ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS M.H. MANIFOLD HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 47 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 279 UP/DOWN ROTATE DRIVE TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 START AUXILIARY PUMP DRIVE GLOW PLUG HORN SPEED TS14 HIGH/LOW HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 48...

  • Page 280: Platform Control Box Wiring Diagram, Z-45/25J Deutz Models

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Deutz Models (from serial number 13099 to 16303)

  • Page 281: Platform Control Box Wiring Diagram - Lift Drive Select Option

    ROTATE TS50 DRIVE TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 49...

  • Page 282: Platform Control Box Wiring Diagram- Lift/Drive Select Option

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25J Deutz Models (from serial number 13099 to 16303)

  • Page 284: Electrical Schematic, Z-45/25 Deutz Models (After Serial Number 16303)

    TB25 ALTERNATOR TB26 EXCT. 12 V BAT. BAT. STA. STARTER PUMP REGULATOR IND. LOAD SENSE OPTION RED-(FS) TP22 BLK-26 BLK-(FS) LOAD WHT-(FS) SENSOR TP26 TP24 WHT-LOAD WHT-24 BLK-26 LOAD 6 - 50 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 285 TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 CE MODELS ONLY TB14 TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 51...
  • Page 286 First Edition • Second Printing Section 6 • Schematics Electrical Schematic- Z-45/25 Deutz Models (after serial number 16303)

  • Page 287: Ground Control Box Wiring Diagram-Z-45/25 Deutz Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Deutz Models (after serial number 16303)
  • Page 288 WIRE CONNECTION ABBREVIATION KEY: r.male-BLK-R1 BLK-E.H-r.fem ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 52 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 289 PRIMARY BOOM ROTATE UP/DOWN DRIVE PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 53...

  • Page 290: Platform Control Box Wiring Diagram-Z-45/25 Deutz Models (After Serial Number 16303)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Deutz Models (after serial number 16303)
  • Page 291 PRIMARY BOOM ROTATE UP/DOWN DRIVE PLATFORM TS15 PLATFORM ROTATE DRIVE LEVEL ENABLE START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 54...
  • Page 292 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25 Deutz Models (after serial number 16303)

  • Page 294: Electrical Schematic, Z-45/25J Deutz Models (After Serial Number 16303)

    TB25 ALTERNATOR TB26 EXCT. BAT. BAT. 12 V STA. STARTER PUMP REGULATOR IND. LOAD SENSE OPTION RED-(FS) TP22 BLK-26 BLK-(FS) LOAD WHT-(FS) SENSOR TP26 TP24 WHT-LOAD WHT-24 BLK-26 LOAD 6 - 55 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 295 TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 CE MODELS ONLY TB14 TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 56...
  • Page 296 First Edition • Second Printing Section 6 • Schematics Electrical Schematic- Z-45/25J Deutz Models (after serial number 16303)

  • Page 297: Ground Control Box Wiring Diagram-Z-45/25J Deutz Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Deutz Models (after serial number 16303)
  • Page 298 WIRE CONNECTION ABBREVIATION KEY: BLK-E.H-r.fem r.male-BLK-R1 ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 57 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 299 UP/DOWN ROTATE DRIVE TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 58...
  • Page 300 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Deutz Models (after serial number 16303)

  • Page 301: Platform Control Box Wiring Diagram- Lift/Drive Selectoption, Z-45/25J Deutz Models (After Serial Number 16303)

    UP/DOWN DRIVE TIME DELAY PLATFORM TS15 PLATFORM ROTATE DRIVE LEVEL ENABLE GLOW PLUG START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 59...
  • Page 302 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25J Deutz Models (after serial number 16303)

  • Page 304: Electrical Schematic, Z-45/25 Perkins Models (Before Serial Number 16304)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off 6 - 60 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 305 TB36 TB37 TB32 TB31 TB29 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 61...
  • Page 306 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Perkins Models (before serial number 16304)

  • Page 307: Ground Control Box Wiring Diagram, Z-45/25 Perkins Models (Before Serial Number 16304)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram, Z-45/25 Perkins Models (before serial number 16304)
  • Page 308 BLK-E.H-r.fem WIRE CONNECTION ABBREVIATION KEY: ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 62 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 309 PRIMARY BOOM UP/DOWN ROTATE DRIVE PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 63...

  • Page 310: Platform Control Box Wiring Diagram-Z-45/25 Perkins Models (Before Serial Number 16304)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Perkins Models (before serial number 16304)

  • Page 312: Electrical Schematic, Z-45/25J Perkins Models (Before Serial Number 16304)

    2) The foot switch power is connected to both white wires without the lift/drive selector option. 3) All switches and contacts are shown with the boom in the stowed position and the key switch off. 6 - 64 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 313 TB29 TB32 TB30 TB36 TB37 TB31 TB13 TB15 TB14 CE OPTION ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT#12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 65...
  • Page 314 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Perkins Models (before serial number 16304)

  • Page 315: Ground Control Box Wiring Diagram-Z-45/25J Perkins Models (Before Serial Number 16304)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Perkins Models (before serial number 16304)
  • Page 316 BLK-E.H-r.fem WIRE CONNECTION ABBREVIATION KEY: ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 66 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 317 DRIVE TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA R2 R3 LEVEL TS15 START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 67...

  • Page 318: Platform Control Box Wiring Diagram-Z-45/25J Perkins Models (Before Serial Number 16304)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Perkins Models (before serial number 16304)

  • Page 319: Platform Control Box Wiring Diagram- Lift/Drive Selectoption

    UP/DOWN DRIVE TS50 TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN SPEED TS14 HIGH/LOW HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 68...
  • Page 320 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25J Perkins Models (before serial number 16304)

  • Page 322: Electrical Schematic, Z-45/25 Perkins Models (After Serial Number 16303)

    TB25 ALTERNATOR TB26 EXCT. BAT. BAT. 12 V STA. STARTER PUMP REGULATOR IND. LOAD SENSE OPTION RED-(FS) TP22 BLK-26 BLK-(FS) LOAD WHT-(FS) TP26 SENSOR TP24 WHT-LOAD WHT-24 BLK-26 LOAD 6 - 69 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 323 TB36 TB37 TB29 TB32 TB31 TB30 TB13 TB15 TB14 CE MODELS ONLY TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 70...
  • Page 324 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25 Perkins Models (after serial number 16303)

  • Page 325: Ground Control Box Wiring Diagram-Z-45/25 Perkins Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25 Perkins Models (after serial number 16303)
  • Page 326 WIRE CONNECTION ABBREVIATION KEY: BLK-E.H-r.fem r.male-BLK-R1 ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS M.H. MANIFOLD HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 71 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 327 PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 REMOVE FOR LIFT/ HIGH/LOW (2WD/4WD) EMERGENCY STOP DRIVE SELECT VERSION PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 72...

  • Page 328: Platform Control Box Wiring Diagram-Z-45/25 Perkins Models (After Serial Number 16303)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25 Perkins Models (after serial number 16303)
  • Page 329 PRIMARY BOOM ROTATE UP/DOWN DRIVE PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 GLOW PLUG START AUXILIARY PUMP DRIVE HORN SPEED TS14 HIGH/LOW HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 73...
  • Page 330 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25 Perkins Models (after serial number 16303)

  • Page 332: Electrical Schematic, Z-45/25J Perkins Models (After Serial Number 16303)

    TB25 ALTERNATOR TB26 EXCT. BAT. BAT. 12 V STA. STARTER PUMP REGULATOR IND. LOAD SENSE OPTION RED-(FS) TP22 BLK-26 BLK-(FS) LOAD WHT-(FS) SENSOR TP26 TP24 WHT-LOAD WHT-24 BLK-26 LOAD 6 - 74 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 333 TB36 TB37 TB29 TB32 TB31 TB30 TB13 TB15 CE MODELS ONLY TB14 TB10 TB40 TB17 TB11 TB18 TB12 PLATFORM LEVEL CUTOUT (CE MODELS ONLY) NOHC NCHO NCHO TB16 WHT-12-C.H. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 75...
  • Page 334 First Edition • Second Printing Section 6 • Schematics Electrical Schematic, Z-45/25J Perkins Models (after serial number 16303)

  • Page 335: Ground Control Box Wiring Diagram-Z-45/25J Perkins Models (After Serial Number 16303)

    Section 6 • Schematics First Edition • Second Printing Ground Control Box Wiring Diagram- Z-45/25J Perkins Models (after serial number 16303)
  • Page 336 WIRE CONNECTION ABBREVIATION KEY: BLK-E.H-r.fem r.male-BLK-R1 ENGINE HARNESS ORG-M.H.-r.male r.fem-ORG-R7 C.H. CHASSIS HARNESS ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8 M.H. MANIFOLD HARNESS S.P. SWITCH PANEL R or CR RELAY IGNITION/START MODULE H.M. HOUR METER 6 - 76 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 337 PLATFORM ROTATE DRV.ENA LEVEL TS15 START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 REMOVE FOR LIFT/ HIGH/LOW (2WD/4WD) EMERGENCY STOP DRIVE SELECT VERSION PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 77...

  • Page 338: Platform Control Box Wiring Diagram-Z-45/25J Perkins Models (After Serial Number 16303)

    First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Z-45/25J Perkins Models (after serial number 16303)
  • Page 339 ROTATE UP/DOWN DRIVE TIME DELAY PLATFORM PLATFORM ROTATE DRV.ENA LEVEL TS15 START GLOW PLUG AUXILIARY PUMP DRIVE HORN HIGH/LOW SPEED TS14 HIGH/LOW (2WD/4WD) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 78...
  • Page 340 First Edition • Second Printing Section 6 • Schematics Platform Control Box Wiring Diagram- Lift/Drive Select Option, Z-45/25J Perkins Models (after serial number 16303)

  • Page 341: Platform Control Box Wiring Diagram- Load Sensor Option, All Models

    Section 6 • Schematics First Edition • Second Printing Platform Control Box Wiring Diagram- Load Sensor Option, All Models (after serial number 16303)
  • Page 342 DRV.ENA TS15 DRIVE PLATFORM PLATFORM HIGH/LOW SPEED HORN LEVEL ROTATE AUXILIARY PUMP GLOW PLUG START TS14 OVER LOAD LED HIGH/LOW (2WD/4WD) (P/N 32335) EMERGENCY STOP PLATFORM CONTROL SWITCH PANEL 6 - 79 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 343: Hydraulic Symbols Legend

    First Edition • Second Printing Section 6 • Schematics Hydraulic Symbols Legend Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 80...
  • Page 344 Section 6 • Schematics First Edition • Second Printing 6 - 81 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 345: 2Wd Hydraulic Schematic

    1000 PSI TANK (67 bar) STEERING OPTIONAL OSCILLATE CYLINDERS DIRECTIONAL VALVE NOTE #1: 250 PSI (17.2 bar) before serial number 12604 280 PSI (19.3 bar) after serial number 12603 Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 82...
  • Page 346 First Edition • Second Printing Section 6 • Schematics 2WD Hydraulic Schematic...

  • Page 347: 4Wd Hydraulic Schematic

    (3.02 L/min) after serial number 14774 See Note #2 NOTE #2: 250 PSI (17.2 bar) before serial number 12604 BRAKE 280 PSI (19.3 bar) after serial number 12603 2 SPEED Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 6 - 83...
  • Page 348 First Edition • Second Printing Section 6 • Schematics 4WD Hydraulic Schematic...

  • Page 349: Repair Procedures

    Before Repairs Start: Red—used to indicate the Read, understand and obey the safety rules presence of an imminently and operating instructions in the Genie Z-45/25 hazardous situation which, if not & Genie Z-45/25J Operator’s Manual. avoided, will result in death or serious injury.

  • Page 350: Platform Controls

    1 Turn the key switch to platform control and turntable rotate proportional controller pull out the Emergency Stop button to the position at both the ground and platform controls. Do not start the engine. 7 - 2 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 351 Adjust the voltage to 2.85V DC. Turn the threshold trimpot adjustment screw clockwise to 11 Turn the engine increase the voltage or counterclockwise to 12 Pull out the Emergency Stop button to decrease the voltage. position. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 3...
  • Page 352 Primary boom up - hi range 6.5V DC Cycle time 24 to 27 seconds Primary boom down - lo range 5.5V DC Cycle time 32 to 37 seconds Ramp rate 3 to 4 seconds 7 - 4 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 353 11 Turn the engine off. increase the voltage or counterclockwise to 12 Pull out the Emergency Stop button to decrease the voltage. position. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 5...
  • Page 354 Secondary boom up - hi range 6.5V DC Cycle time 23 to 27 seconds Secondary boom down - lo range 5.5V DC Cycle time 40 seconds Ramp rate 3 to 4 seconds 7 - 6 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 355 Adjust the voltage to 2.85V DC. Turn the threshold trimpot adjustment screw clockwise to increase the voltage or counterclockwise to decrease the voltage. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 7...

  • Page 356: Horsepower Limiter Board

    12V DC and the alternator is operating properly with 12.5 to 14.5V DC output. Ford models: Perform this procedure in gasoline mode. 7 - 8 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 357 "A" potentiometer counterclockwise to increase 13 Raise the primary boom above horizontal. voltage or clockwise to decrease voltage. "A" potentiometer specifications - all models Voltage setting 9 to 10V DC Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 9...

  • Page 358: Foot Switch

    12.2 m/45 sec each terminal combination listed and check for Drive speed, boom 0.36 mph continuity. raised or extended, 0.58 km/h Narrow Base Models 40 ft/79 sec 12.2 m/79 sec 7 - 10 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 359: Toggle Switches

    N.C. to C no continuity to be tested. (infinite Ω) N.C. to N.O. no continuity (infinite Ω) C to N.O. continuity (zero Ω) Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 11...
  • Page 360 3 to 4, 5 & 6 no continuity (infinite W) terminal 4 to 5 continuity (zero W) terminal 4 to 6 no continuity (infinite W) terminal 5 to 6 no continuity (infinite W) 7 - 12 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 361: Platform Components

    Crushing hazard. The platform may become unstable and fall if it is not properly supported. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 13...

  • Page 362: Platform Leveling Slave Cylinder

    6 Z-45/25J Models: Remove the external snap rings from the barrel-end pivot pin. Z-45/25 Models: Remove the pin retaining fastener from the slave cylinder barrel-end pivot pin. Do not remove the pin. 7 - 14 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 363: Platform Rotator

    Refer to Section Two, Hydraulic any air that might be in the system. Hose and Fitting Torque Specifications. 1 Remove the platform. See 2-1, How to Remove the Platform . Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 15...
  • Page 364 8 Use a soft metal drift to drive both pins out, then remove the platform rotator from the machine. Crushing hazard. The platform rotator may become unbalanced and fall if it is not properly supported. 7 - 16 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 365 8 Rotate the platform full right then left and inspect the bleed valves for leaks. top bleed valve bottom bleed valve container clear hose Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 17...

  • Page 366: Jib Boom Components, Z-45/25J Models

    10 Remove the pin retaining fastener from the jib boom lift cylinder rod-end pivot pin. Do not remove the pin. 7 - 18 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 367: Jib Boom Lift Cylinder, Z-45/25J Models

    Do not rest the entire weight of the boom on the blocks. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 19...
  • Page 368 6 Remove the pin retaining fastener from the jib boom lift cylinder barrel-end pivot pin. Use a soft metal drift to remove the barrel-end pin and let the cylinder hang down. 7 - 20 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 369: Jib Boom / Platform Rotate Manifold Components, Z-45/25J Models

    Valve coil specification SAE No. 2 50 in-lbs / 6 Nm 2 position 3 way valve 5 to 7Ω (schematic item AV) SAE No. 4 13 ft-lbs / 18 Nm Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 21...

  • Page 370: Primary Boom Components

    Number each gradually. Do not allow oil to cable and its entry location at the platform squirt or spray. control box. 2 Open the platform control box. 7 - 22 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 371 Component damage hazard. gradually. Do not allow oil to Cables and hoses can be squirt or spray. damaged if they are kinked or pinched. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 23...
  • Page 372 Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. 7 - 24 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 373 20 Use a soft metal drift to remove the primary boom lift cylinder rod-end pivot pin. Crushing hazard. The primary boom lift cylinder may become unbalanced and fall if it is not properly supported by the lifting device. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 25...
  • Page 374 Cables and hoses can be the side. damaged if they are kinked or pinched. 3 Repeat steps 1 and 2 for each link. 7 - 26 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 375: Primary Boom

    How to Remove the Platform . between the outer and inner boom tubes. 2 Remove the platform rotator and platform mounting weldment. See 2-3, How to Remove the Platform Rotator . Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 27...
  • Page 376 19 Lower the rod end of the primary boom lift disconnect the wiring. cylinder onto support blocks. Protect the cylinder rod from damage. 20 Remove the pin retaining fastener from the primary boom pivot pin. 7 - 28 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 377 Use a soft metal is not properly supported. drift to remove the pin. During removal, the overhead crane strap will need to be carefully adjusted for proper balancing. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 29...

  • Page 378: Primary Boom Lift Cylinder

    Do not lift the boom. cylinder from the machine. Crushing hazard. The lift cylinder may become unbalanced and fall if it is not properly supported and secured to the lifting device. 7 - 30 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 379: Primary Boom Extension Cylinder

    Refer to Section Two, Hydraulic Hose and Fitting Torque Specifications. 1 Raise the primary boom to a horizontal position. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 31...

  • Page 380: Platform Leveling Master Cylinder

    The cylinder must connections very slowly to allow be at the same length for the oil pressure to dissipate installation. gradually. Do not allow oil to squirt or spray. 7 - 32 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 381 Crushing hazard. The master cylinder may become unbalanced and fall if it is not properly attached to the overhead crane. 6 Remove the pin retaining fastener from the rod- end pivot pin. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 33...

  • Page 382: Secondary Boom Components

    Follow the disassembly steps to the point required to complete the repair. Then re-assemble the secondary boom by following the disassembly steps in reverse order. 7 - 34 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 383 Do not allow oil to squirt or spray. 17 Attach a lifting strap from a second overhead crane to the number 1 arm at the mid-point between the upper and lower mid-pivots. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 35...
  • Page 384 24 Open the platform control box. the machine if it is not properly attached to the overhead crane. 7 - 36 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 385 46 Pull all of the cables and hoses from the pins. number 3 arm and lay them over the turntable counterweight. Component damage hazard. Cables and hoses can be damaged if they are kinked or pinched. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 37...
  • Page 386 55 Remove the number 3 arm from the machine. Crushing hazard. The number 3 arm may become unbalanced and fall when it is removed from the machine if it is not properly supported by the overhead crane. 7 - 38 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 387: Secondary Boom Lift Cylinders

    Component damage hazard. When removing a secondary boom lift cylinder from the machine, be careful not to damage the counterbalance valve at the barrel end of the cylinder. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 39...

  • Page 388: Turntable Covers

    5 Engine side cover: Remove the cover hinge fasteners that fasten the hinge to the support bracket on the cover. Ground controls side cover: Remove the cover hinge fasteners that fasten the hinge to the cover. 7 - 40 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 389: Deutz Engine F3L 1011F

    34 ft-lbs (46 Nm). inch gap Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 41...
  • Page 390 1 Remove the safety pin (if equipped) from the engine pivot plate latch. The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine. 7 - 42 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 391: Perkins 104-22 Engine

    (1.5 mm) gap plate fasteners to 34 ft-lbs (46 Nm). Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 43...

  • Page 392: Coolant Temperature And Oil Pressure Gauages

    Do not crank the engine with the Oil pressure sending unit specifications low oil pressure light on. Torque 8-18 ft-lbs 11-24 Nm Hex size inch Oil pressure switch point 4.2 psi 0.3 bar 7 - 44 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 393: Ford Lrg-425 Efi Engine

    (EDC), located on the drive pump. 2 Support the drive pump with an appropriate lifting device. Then remove all of the pump mounting plate to engine bell housing bolts. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 45...
  • Page 394 Do not continue to run the engine Component damage hazard. Do with the check engine light on. not force the drive pump during installation or the flex plate teeth may become damaged. 7 - 46 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 395 Hex size inch Temperature switch point 230° F (112° C) Oil pressure switch specifications Torque 8-18 ft-lbs 11-24 Nm Hex size inch Oil pressure switch point 3-5 psi 0.21-0.34 bar Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 47...

  • Page 396: Ground Controls

    Desired result terminal 85 to 86 75 to 85Ω Control Relay Schematic terminal 87 to 87a & 30 no continuity (infinite Ω) terminal 87a to 30 continuity (zero Ω) 7 - 48 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 397: Wago Components

    3 Locate the removal tab on the bottom or top of the component. 4 Use a small screwdriver to gently pry up on the tab of the component and remove it. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 49...

  • Page 398: Engine Fault Codes - Ford Models

    ECM memory must be reset to clear the fault code from the ECM. See 10-5, How to Clear Engine Fault Codes. 7 - 50 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 399 Electrocution hazard. Contact with electrically charged circuits could cause death or serious injury. Remove all rings, watches and other jewelry. 3 Connect the negative battery cable to the battery. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 51...

  • Page 400: Hydraulic Pumps

    CLOSED damage will occur. If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. 7 - 52 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 401: Drive Pump

    Any internal service to the pump should only be performed at an authorized open closed Sundstrand-Sauer service center. Call Genie Industries Service Department to locate your local Component damage hazard. The authorized service center. engine must not be started with...
  • Page 402 2 Remove the safety pin (if equipped) from the engine pivot plate latch. The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine. manual fuel shutoff valve 7 - 54 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 403 Perkins Diesel models: Connect the engine wiring harness to the fuel solenoid. 7 Start the engine from the ground controls and check for hydraulic leaks. This page intentionally left blank. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 55...

  • Page 404: Manifolds

    This list continues. Please turn the page Plug Torque Specifications Description Hex size Torque SAE No. 4 13 ft-lbs (18 Nm) SAE No. 2 50 in-lbs (6 Nm) SAE No. 6 18 ft-lbs (24 Nm) 7 - 56 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 405 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 57...
  • Page 406 This list continues. Please turn the page Plug Torque Specifications Description Hex size Torque SAE No. 4 13 ft-lbs (18 Nm) SAE No. 2 50 in-lbs (6 Nm) SAE No. 6 18 ft-lbs (24 Nm) 7 - 58 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 407 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 59...
  • Page 408 Proportional solenoid valve ....LL ..Primary boom up/down ..... 10-12 ft-lbs (14-16 Nm) Plug Torque Specifications SAE No. 4 13 ft-lbs (18 Nm) Description Hex size Torque SAE No. 6 18 ft-lbs (24 Nm) SAE No. 2 50 in-lbs (6 Nm) 7 - 60 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 409 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 61...

  • Page 410: Valve Adjustments - Function Manifold

    Tip-over hazard. Do not adjust 6 Repeat steps 2 through 5 and recheck relief the relief valve higher than valve pressure. specified. 6 Repeat steps 2 through 5 and recheck relief valve pressure. 7 - 62 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 411 Then install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. 6 Repeat steps 2 through 5 and recheck relief valve pressure. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 63...

  • Page 412: Turntable Rotation Manifold Components

    Counterbalance valve ......OO ..Turntable rotate left ......35-40 ft-lbs (47-54Nm) Plug Torque Specifications Description Hex size Torque SAE No. 2 50 in-lbs (6 Nm) SAE No. 4 13 ft-lbs (18 Nm) SAE No. 6 18 ft-lbs (24 Nm) 7 - 64 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 413: Directional Valve Manifold Components

    The directional valve manifold is mounted inside the drive chassis at the non-steer end. Index Description Function Torque Cap ..............Breather ........... 20-25 ft-lbs (27-33 Nm) Spool valve ............Directional control Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 65...
  • Page 414 6 the machine tipping over. through 10 OR consult Genie Industries Service Department. 3 Check the tire pressure in all four tires and add air if needed to meet specification.
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  • Page 416: 2Wd Drive Manifold Components

    SAE No. 10 55 ft-lbs (75 Nm) 2 position 3 way solenoid valve, 10V 5 to 7Ω (schematic item PP and YY) SAE No. 12 75 ft-lbs (102 Nm) 7 - 68 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 417 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 69...

  • Page 418: Valve Adjustments, 2Wd Drive Manifold

    7 Repeat steps 2 through 6 until the specified charge pressure is achieved. 8 Turn the engine off, then remove the pressure gauge. 7 - 70 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
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  • Page 420: 4Wd Drive Manifold Components

    18 ft-lbs (24 Nm) SAE No. 2 50 in-lbs (6 Nm) SAE No. 8 50 ft-lbs (68 Nm) SAE No. 4 13 ft-lbs (18 Nm) SAE No. 10 55 ft-lbs (75 Nm) 7 - 72 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 421 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 73...
  • Page 422 SAE No. 8 50 ft-lbs (68 Nm) 2 position 3 way solenoid valve, 10V 5 to 7Ω (schematic items AI and AK) SAE No. 10 55 ft-lbs (75 Nm) 7 - 74 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 423 First Edition • Second Printing Section 7 • Repair Procedures MANIFOLDS Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 75...

  • Page 424: Valve Adjustments, 4Wd Drive Manifold

    7 Repeat steps 2 through 6 until the specified charge pressure is achieved. 8 Turn the engine off, then remove the pressure gauge. 7 - 76 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 425: Fuel And Hydraulic Tanks

    Hose and Fitting Torque Specifications. 1 Locate the two hydraulic tank valves at the hydraulic tank through the access hole underneath the turntable, then close the valves. open closed Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 77...
  • Page 426 All models 91 liters shutoff valves. 6 Disconnect and plug the return filter hydraulic hose at the hydraulic tank. Cap the fitting on the tank. 7 - 78 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
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  • Page 428: Turntable Rotation Components

    1 Secure the turntable from rotating with the fasteners, then remove the motor from the turntable rotation lock pin. brake. 5 Remove the turntable rotation motor from the machine. Unlocked position Locked position 7 - 80 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 429 Locked position 2 Open the engine pivot plate latch and swing the engine out and away from the machine to access the turntable rotation motor and brake. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 81...

  • Page 430: 2Wd Steering Axle Components

    7 Support and secure the yoke/hub assembly to a pins. lifting jack. Always use a new cotter pin when installing a clevis pin. tie rod steer axle yoke pivot pin yoke pivot pin steering cylinder 7 - 82 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 431 7 Place the hub on a flat surface and gently pry Lug nut torque, dry 125 ft-lbs 169.5 Nm the bearing seal out of the hub. Remove the rear bearing. Lug nut torque, lubricated 94 ft-lbs 127.4 Nm Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 83...

  • Page 432: Steering Cylinders

    Do not allow oil to to lock it in. squirt or spray. 10 Install the dust cap, then the tire and wheel assembly. Torque the wheel lug nuts to 125 ft-lbs (169.5 Nm). 7 - 84 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 433: Tie Rod

    4 Remove the steering cylinder from the machine. Always use a new cotter pin when installing a clevis pin. 2 Remove the tie rod. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 85...

  • Page 434: 4Wd Steering Axle Components

    3 Block the non-steering wheels, and then center a lifting jack of ample capacity under the steering axle. 4 Raise the machine 6 inches (15 cm) and place blocks under the chassis for support. 7 - 86 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...
  • Page 435 12 Place the yoke/drive hub assembly on a flat the pins. surface with the drive hub facing down. 10 Support the yoke/drive hub assembly with a lifting jack. Secure the yoke/drive hub assembly to the lifting jack. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 87...
  • Page 436 75 ft-lbs 102 Nm This procedure is the same as the 2WD procedure. lubricated 56 ft-lbs 76 Nm See Repair Procedure 15-3, How to Remove the Tie Rod . 7 - 88 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 437: Oscillating Axle Components

    O-ring on the fitting and/or hose end must be replaced and then torqued to specification during installation. Refer to Section Two, Hydraulic Hose and Fitting Torque Specifications. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 89...

  • Page 438: Non-Steering Axle Components

    Refer to Section Two, Hydraulic Hose and Fitting Torque Specifications. 1 Remove the fasteners from cover on the non- steer axle. Remove the cover. 7 - 90 Genie Z-45/25 & Genie Z-45/25J Part No. 52709...

  • Page 439: Drive Hub

    56 ft-lbs 76 Nm approximately 6 inches (15 cm) and place blocks under the drive chassis for support. 5 Remove the wheel lug nuts, then the tire and wheel assembly. Part No. 52709 Genie Z-45/25 & Genie Z-45/25J 7 - 91...
  • Page 440 Genie UK Limited Fax: 81 3 3453 6083 Fax: 31 7051 13993 Phone: 44 1636 605030 Fax: 44 1636 611090 Genie Australia Pty Ltd. Genie Latin America Phone: 61 7 3375 1660 Phone: 561 994 0380 Fax: 61 7 3375 1002 Fax:...

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