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Z-22 Bi-Energy
Genie Z-22 Bi-Energy Manuals
Manuals and User Guides for Genie Z-22 Bi-Energy. We have
2
Genie Z-22 Bi-Energy manuals available for free PDF download: Service And Repair Manual, Operator's Manual
Genie Z-22 Bi-Energy Service And Repair Manual (123 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 5.64 MB
Table of Contents
Find a Manual for this Model
2
Revision History
3
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
13
Hydraulic Specification
14
Hydraulic Component Specifications
16
Manifold Component Specifications
16
Machine Torque Specifications
17
Kubota Z482-E Engine Specifications
18
Generator Specifications
19
Hydraulic Hose and Fitting Torque Specifications
20
Torque Procedure
21
SAE and Metric Fasteners Torque Charts
22
Repair Procedures
23
Introduction
23
Platform Controls
25
Controllers
25
Boom Function Speed Controller Adjustments
25
Diodes
27
Foot Switch
27
Toggle Switches
28
How to Test a Toggle Switch
28
Platform Components
29
Platform Leveling Slave Cylinder
29
How to Remove the Platform Leveling Slave Cylinder
29
How to Bleed the Leveling Slave Cylinder
29
Platform Rotator
30
How to Remove the Platform Rotator
30
How to Bleed the Platform Rotator
31
Platform Overload System
32
How to Calibrate the Platform Overload System (if Equipped)
32
Jib Boom Components
34
Jib Boom
34
How to Remove the Jib Boom
34
Jib Boom Bell Crank
35
How to Remove the Jib Boom Bell Crank
35
Jib Boom Lift Cylinder
35
How to Remove the Jib Boom Lift Cylinder
35
Primary Boom Components
37
Cable Track
37
How to Repair the Primary Boom Cable Track
37
Primary Boom
37
How to Shim the Primary Boom
37
How to Remove the Primary Boom
37
How to Disassemble the Primary Boom
39
Primary Boom Lift Cylinder
40
How to Remove the Primary Boom Lift Cylinder
40
Primary Boom Extension Cylinder
42
How to Remove the Primary Boom Extension Cylinder
42
Platform Leveling Master Cylinder
43
How to Remove the Platform Leveling Master Cylinder
43
Secondary Boom Components
45
Secondary Boom
46
How to Disassemble the Secondary Boom
46
Secondary Boom Lift Cylinders
49
How to Remove the Secondary Boom Lift Cylinders
49
Engines
51
Timing Adjustment
51
RPM Adjustment
51
Engine Drive Pulley
51
How to Remove the Engine Drive Pulley
51
How to Install the Engine Drive Pulley
52
Coolant Temperature and Oil Pressure Switches
53
Generator
54
Generator Pulley
54
How to Remove the Generator Pulley
54
How to Install the Generator Pulley
54
Generator Belts
55
Generator Voltage Regulator
56
How to Adjust the Generator Voltage Regulator
56
How to Replace the Voltage Regulator
57
Hydraulic Pumps
59
Auxiliary Pump
59
How to Test the Auxiliary Pump
59
How to Remove the Auxiliary Pump
59
Function Pump
60
How to Test the Function Pump
60
How to Removet the Function Pump
60
Manifolds
62
9-1 Function Manifold Components
62
Valve Adjustments - Function Manifold
64
How to Adjust the System Relief Valve
64
How to Adjust the Primary Boom down Relief Valve
64
How to Adjust the Secondary Boom down Relief Valve
65
How to Adjust the Turntable Rotate Relief Valve
65
Jib Boom / Platform Rotate Manifold Components
66
Valve Coils
67
How to Test a Coil
67
Valve Coil Resistance Specification
67
How to Test a Coil Diode
68
Fuel and Hydraulic Tanks
69
Fuel Tank
69
How to Remove the Fuel Tank
69
Hydraulic Tank
69
How to Remove the Hydraulic Tank
69
Turntable Rotation Components
71
Rotation Hydraulic Motor
71
How to Remove the Turntable Rotation Motor
71
Axle Components
72
Yoke and Hub
72
How to Remove the Yoke and Hub
72
How to Remove the Hub and Bearings
73
How to Install the Hub and Bearings
73
Steer Cylinder
74
Non-Steer Axle Components
75
13-1 Drive Motor
75
Drive Hubs
75
Motor Controller
76
Fault Codes
77
Introduction
77
Fault Code Charts
79
Schematics
83
Introduction
83
Electrical Symbol Legend
84
Hydraulic Symbols Legend
85
Electrical Schematic - from Serial Number 4800 to 5426 (ANSI / CSA)
88
Electrical Schematic - from Serial Number 4800 to 5426 (CE)
92
Electrical Schematic - from Serial Number 5427 (ANSI / CSA)
96
Electrical Schematic - from Serial Number 5427 (CE)
100
Ground Control Box Switch Panel Wiring Diagram
104
Ground Control Box Terminal Strip Wiring Diagram
105
Platform Control Box Wiring Diagram
108
Power Cable Wiring Diagram
109
Drive Contactor Panel Wiring Diagram
112
Manifold and Limit Switch Wiring Diagram
113
LVI / BCI Option Wiring Diagram, from Serial Number 4800 to 5426
116
LVI / BCI Option Wiring Diagram, from Serial Number 5427
117
Engine Wiring Diagram
120
Hydraulic Schematic
121
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Genie Z-22 Bi-Energy Operator's Manual (31 pages)
Brand:
Genie
| Category:
Boom Lifts
| Size: 1.93 MB
Table of Contents
Table of Contents
2
Safety
3
Controls
9
Pre-Operation Inspection
11
Maintenance
13
Function Tests
16
Workplace Inspection
20
Operating Instructions
21
Transport & Lifting Instructions
25
Decals
28
Specifications
30
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