Genie Z-45/25 Service Manual page 298

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25J Deutz Models (after serial number 16303)
A B C
1
GROUND CONTROL BOX
BLK-R1-86
1
ORG/BLK-41A
M.H. 2
2
BLK-33D
3
RED-27B
4
BRN-GRD.
5
RED-R2#30
6
WHT-23A
7
8
SECON.4
WHT-R2#86
9
EXT.6
WHT-24D
10
BASE TERMINATION BLOCK
3
D C B
RED-4 RED-3 1
RED/BLK-4 RED/BLK-3
2
R/W-4 RED/WHT-3
3
PRIM.5
WHT-4 WHT-3 4
WHT/BLK-4 WHT/BLK-3 5
W/R-4 WHT/RED-3 6
BLK-4 BLK-3 7
BLK/WHT-4 BLK/WHT-3 8
BLK/RED-3 9
BLU-4
BLU-3 10
3
BLU/BLK-4 BLU/BLK-3
11
4
BLU/WHT-3
12
BLU/RED-3
BLK-ENA. 13
ORG-3
ORG-4/R7 14
ORG/BLK-3 15
ORG/BLK-4/R8
16
RED-ENA. ORG/RED-3
GRN-4 GRN-3 17
2 GRN/BLK-4 GRN/BLK-3
18
GRN/WHT-3 19
RED-C.H. 20
WHT-E.H.1 RED-EXT.-6 21
BLK-2
22
RD/WT-C.H. WHT-2
23 WHT-S.P.
5 WHT-ISM-10
24
WHT/BLK-EH.1
1 25
26
WT/RD-E.H.1
RED-C.H RED-1 27 RED-ISM-4
RED/BLK-C.H RED/BLK-1 28
R/W-1
RED/WHT-C.H 29
WHT-ENA. WHT-1 30
WT/BK-E.H.1 WHT/BLK-1 31
WHT/RED-1
WHT/RED-C.H 32
BLK-1
BLK-ISM-3 33
BLK/WHT-1
BLK/WHT-E.H.1 34
BLK/RED-1
BLK/RED-35GEN 35 BK/RD-R3#35
BLU-M.H. BLU-1 36
6
WHT#40-R7
BU/BK-M.H. BLU/BLK-1 37
WHT-PRIM.#5
BLU/WHT-1 38
BLU/RED-1
39
ORG-1 40 WHT-SEC#4
CH+EH1 OG/BK-E.H.1 ORG/BLK-1 41
ORG/RED-1 42
GRN-1 43
GRN/BLK-1 44
GR/WT-C.H GRN/WHT-1 45 BLK/RED-35GEN
7
GRD-HOLE
BLK/RED-EH-r.male r.fem-BLK/RED-R4
BLK/RED-EH-r.fem r.male-BLK/RED-R5
BLK-E.H-r.fem r.male-BLK-R1
ORG-M.H.-r.male r.fem-ORG-R7
8
ORG/BLK-M.H.-r.male r.fem-ORG/BLK-R8
6 - 57 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
START RELAY
TACHOMETER
START INPUT
AUX. ON
IGN./START
GROUND
MODULE
BATTERY
KEY PWR.
KEY BYPASS
IGN./FUEL ON
ENG. FAULT
A
RED-S.P.
PRIMARY BOOM UP
WHT-23
RD/BK-S.P.
PRIMARY BOOM DOWN
RD/WT-S.P. PRIMARY BOOM FUNCTION CONTROL
BLK-22
WHT-S.P. TURNTABLE ROTATE LEFT
RED-27
WT/BK-S.P. TURNTABLE ROTATE RIGHT
BRN-(R5)
WT/RD-S.P. TURNTABLE ROTATE FUNCTION CTRL
BRN-(GRND)
BLK-S.P. PRIMARY BOOM EXTEND
BK/WT-S.P. WHT-21
PRIMARY BOOM RETRACT
BK/RD-R5 WHT-21 (R2)
HORN
BLU-S.P. SECONDARY BOOM UP
BU/BK-S.P. SECONDARY BOOM DOWN
BLU/WT-S.P. SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT
ORG-SP PLATFORM LEVEL UP
OG/BK-SP PLATFORM LEVEL DOWN
BLU/WHT-12
DRIVE ENABLE RELAY COIL
WHT-12-E.H.1
BLK/WHT-34
GRN-S.P. PLATFORM ROTATE LEFT/JIB UP
GR/BK-S.P.
PLATFORM ROTATE RIGHT/JIB DOWN
GR/WT-S.P. JIB VALVE R4
RED-S.P.
+12 V POWER
TS56
WHT-S.P.
IGNITION POWER
BLK-S.P. +12 V TO PLATFORM
KEYSWITCH POWER
WHT-ISM-7
ENGINE FAULT
OIL PRESSURE SWITCH
WHT/BLK-SP BLK/RED-35
GLOW PLUG
WHT/RED-SP OIL TEMPERATURE SWITCH
RED-S.P. AUXILARY PUMP SELECT
TILT ALARM
2WD/4WD TS54
E.D.C.
E.D.C.
BRAKE
START ENGINE
BLK-S.P.
BLU-10 FUNCTION ENABLE
GLOW PLUG
HIGH/LOW RPM BLU/BLK-11
BK/RD-SP
STEER LEFT
RED-20
STEER RIGHT
RED-R1
(SPARE)
(SPARE)
BLK-33
WHT-EXT.#6 OFF-LIMIT SPEED
OG/BK-IM2 ALTERNATOR PULSE PICKUP
(SPARE)
(SPARE)
(SPARE)
GENERATOR OPTION
Part No. 52709
G H I
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1 AUXILIARY
NC
NC TS51
STOP
+
L2
OIL PRESS
2
1
HOUR METER
3
L3
TS61 TS63
OIL TEMP.
EXTEND
PRIMARY
RETRACT
BOOM
TS60
TS58
TS52
TS62
START
SEC. BOOM
JIB
CB1 CB2
TS59
TS57
PLAT.
PLATFORM
LEVEL
ROTATE
J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS54 FUNCTION ENABLE SWITCH
TS56 GLOW PLUG
TS57 PLATFORM ROTATE SWITCH
TS58 JIB UP/DOWN
TS59 PLATFORM LEVEL SWITCH
SECONDARY BOOM UP/DOWN SWITCH
TS60
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4 SPEED LIMITING VARIABLE RESISTOR 10 OHMS
L2 OIL PRESSURE LED
L3 OIL TEMPERATURE LED
CR1 IGNITION / START RELAY
WHT/BLK-25
CR2 POWER RELAY
HIGH IDLE CUTOUT RELAY
CR3
WHT/RED-26
RPM SOLENOID RELAY
CR4
HORN RELAY
CR5
RED/WHT-3
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
RED/BLK-2
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
RED-1
BLK/RED-35B
BLK-7
RED-R2
BLK/WHT-8
WHT-R2
RED-R1
CR1 CR2
WHT-4
WHT/BLK-5
BLK-R1
WHT/RED-6
BLK-R1-E.H.
TURNTABLE
ROTATE
WHT-21
WHT-40B
GRN/WHT-19
BLK/RED-R5
GRN/BLK-18
CR5
GRN-17
BRN-(GRND H.M)
ORG-14
BLK-22
ORG/BLK-15
BLK/RED-9A
ORG/BLK-15
ORG-14
WIRE CONNECTION ABBREVIATION KEY:
EH ENGINE HARNESS
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
M N
CR3 CR4
BLK/RED-R4
ORG-4 ORG/BLK-4
CR7 CR8
PLATFORM LEVEL
CUTOUT
(CE MODELS ONLY)