Genie Z-45/25 Operator's Manual
  1. Manuals
  2. Brands
  3. Genie Manuals
  4. Lifting Systems
  5. Z-45/25
  6. Operator's manual

Genie Z-45/25 Operator's Manual

Hide thumbs Also See for Z-45/25:
Table of Contents

Advertisement

Quick Links

Download this manual
Operator's Manual
with Maintenance Information
IC Power
Bi-Energy Power
Third Edition
Second Printing
Part No. 110015

Advertisement

Table of Contents
loading

Related Manuals for Genie Z-45/25

Summary of Contents for Genie Z-45/25

  • Page 1 Operator’s Manual Third Edition Second Printing with Maintenance Information Part No. 110015 Bi-Energy Power IC Power...

  • Page 2: Table Of Contents

    Second Edition: Second Printing, August 2004 E-mail: techpub@genieind.com Third Edition: Second Printing, October 2005 "Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A.

  • Page 3: Safety Rules

    You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 4 Do not use the machine as a ground for welding. Do not operate the machine during lightning or storms. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 5 Do not alter or disable the limit switches. manual force - CE and Australia 90 lbs / 400 N Do not alter or disable machine components that in any way affect safety and stability. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 6 Lower the platform entry mid-rail or close the entry gate before operating. Z-45/25 and Z-45/25J Narrow Base Models: Do not use air-filled tires. These machines are equipped with foam-filled tires. Wheel weight and proper counterweight configuration are critical to stability.
  • Page 7 Do not spray ether into engines equipped with glow Limit travel speed according to the condition of the plugs. ground surface, congestion, slope, location of personnel, and any other factors which may cause collision. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 8 Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Be sure all maintenance has been performed as specified in this manual and the Genie Z-45/25 & Explosion Hazard Genie Z-45/25J Service Manual. Keep sparks, flames and lighted tobacco away Be sure all decals are in place and legible.
  • Page 9 Third Edition · Second Printing Operator's Manual Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 10: Legend

    2 Manual storage container 9 Secondary boom 3 Sliding mid-rail 10 Ground controls 4 Lanyard anchorage point 11 Steer tire 5 Jib boom (Z-45/25J) 12 LPG tank (if equipped) 6 Platform 13 Non-steer tire 7 Platform controls Z-45/25 • Z-45/25J Part No. 110015...

  • Page 11: Controls

    18 15A breaker for engine electrical circuits 9 Auxiliary power switch 19 Secondary boom up/down switch 10 Gasoline/LPG models: Check engine light 20 15A breaker for control electrical circuits Diesel models: Oil pressure light Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 12 8 Engine start switch 2 Platform level switch 9 Engine idle (rpm) select switch 3 Platform rotate switch 10 Gasoline/LPG models: Gasoline/LPG 4 Z-45/25J models only: Jib boom up/down switch select switch 5 Auxiliary power switch Z-45/25 • Z-45/25J Part No. 110015...
  • Page 13 13 Platform overload indicator light (if equipped) 20 Dual axis proportional control handle for primary 14 Machine not level indicator light (if equipped) boom up/down and turntable rotate 15 Drive enable indicator light left/right functions Part No. 110015 Z-45/25 • Z-45/25J...

  • Page 14: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 15 Add distilled water if needed. See all compartment covers are in place and Maintenance section. latched. o Z-45/25 RT and Z-45/25J RT models: Check for proper tire pressure. Add air if needed. See Maintenance section. Check the following components or areas for...

  • Page 16: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Indicates that a cold engine is required before performing this procedure. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 17 1 Check the fluid level in the coolant recovery tank. Add fluid as needed. Hydraulic oil specifications Result: The fluid level should be at the Hydraulic oil type Chevron Rykon mark. FULL Premium MV equivalent Do not remove the radiator cap. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 18 50 psi / 50 psi / Rough terrain tire 3.5 bar 3.5 bar Adding terminal protectors and a Tire size: 355/55D625 14 ply corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 19 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Part No. 110015 Z-45/25 • Z-45/25J...

  • Page 20: Function Tests

    3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 21 8 Hold the function enable switch to either side and activate each boom and platform function toggle switch. Result: All boom and platform functions should operate through a full cycle. The descent alarm (if equipped) should sound while the boom is lowering. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 22 22 Do not press down the foot switch and restart the engine. Result: The engine should start. 23 Do not press down the foot switch and test each machine function. Result: The machine functions should not operate. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 23 Use the color-coded direction Blue arrows on the platform controls and the drive chassis to identify the direction of travel. Yellow Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 24 6 in / 15 cm cm per second, extended exceeds 1 foot / 30 cm per second, immediately tag and remove the machine from immediately tag and remove the machine from service. service. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 25 Note: To conserve battery power, test each function through a partial cycle. Result: All boom and steer functions should operate. Drive functions should not operate with auxiliary power. Part No. 110015 Z-45/25 • Z-45/25J...

  • Page 26: Workplace Inspection

    5 Only use the machine as it was intended. · hazardous locations · inadequate surface support to withstand all load forces imposed by the machine · wind and weather conditions · the presence of unauthorized personnel · other possible unsafe conditions Z-45/25 • Z-45/25J Part No. 110015...

  • Page 27: Operating Instructions

    3 Always perform function tests prior to use. every new operator should perform a pre-operation inspection, function tests, and a workplace 4 Inspect the workplace. inspection before using the machine. 5 Only use the machine as it was intended. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 28 5 minutes before operating to prevent auxiliary controls from the platform. hydraulic system damage. 4 Simultaneously hold auxiliary power switch on and activate the desired function. The drive and steer functions will not operate with auxiliary power. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 29 4 Start the engine. Do not press down the foot switch when starting the engine. To Position Platform 1 Press down the foot switch. 2 Slowly move the appropriate function control handle or toggle switch according to the markings on the control panel. Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 30 Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge of the piece of wood and lift the end until the piece of wood is level. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 31 The tilt alarm will be sounding · Turtle symbol: Foot when this light is on. Move the switch activated low machine to a firm level surface. idle · Rabbit symbol: Foot switch activated high idle Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 32 Personal fall protection equipment (PFPE) is 5 Chock the wheels. required when operating this machine. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Z-45/25 • Z-45/25J Part No. 110015...

  • Page 33: Transport And Lifting Instructions

    Note: Towing the Genie Z-45/25 or the Z-45/25J is not recommended. If the machine must be towed, Be sure the vehicle capacity, loading surfaces do not exceed 2 mph / 3.2 km/h.
  • Page 34 Operator's Manual Third Edition · Second Printing TRANSPORT AND LIFTING INSTRUCTIONS Securing to Truck or Trailer for Securing the Platform - Z-45/25 Transit Make sure the platform is in the stowed position. Always use the turntable rotation lock pin each time Secure the platform with a nylon strap placed over the machine is transported.
  • Page 35 See the serial label for the machine weight. X Axis Y Axis Z-45/25 47 in 42 in 1.19 m 1.06 m Z-45/25J 49 in 44.5 in 1.24 m 1.13 m Y Axis X Axis Part No. 110015 Z-45/25 • Z-45/25J...

  • Page 36: Decals

    Notice - Max Side Force, 150 lbs / 667N 31060 Danger - Tip-over Hazard, Interlock 97890 Danger - Safety Rules 32728 Label - Generator (option) 114023 Label - Wheel Load, Z-45/25 33952 Danger - Tilt-Alarm 114024 Label - Wheel Load, Z-45/25J 40434 Label - Lanyard Anchorage Point 1000000 Notice - Operating Instructions Z-45/25 •...
  • Page 37 Third Edition · Second Printing Operator's Manual DECALS Ground Controls Side Drive Platform Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 38 Label - Lanyard Anchorage 97815 Label - Lower Mid-rail (CE models) 44981 Label - Air Line to Platform 114023 Label - Wheel Load, Z-45/25 52968 Cosmetic - Genie Boom 114024 Label - Wheel Load, Z-45/25J 62926 Cosmetic - Genie Z-45/25J...
  • Page 39 Third Edition · Second Printing Operator's Manual DECALS Ground Controls Side Platform Drive Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 110015 Z-45/25 • Z-45/25J...

  • Page 40: Specifications

    1.8 m x 76 cm Outreach specification with platform rotated Platform leveling self-leveling 90 degrees Platform rotation 180 degrees Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No. 110015...
  • Page 41 Third Edition · Second Printing Operator's Manual SPECIFICATIONS Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 42 72 in x 30 in (length x width) 1.8 m x 76 cm Platform leveling self-leveling Continuous improvement of our products is a Genie Platform rotation 160 degrees policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J...
  • Page 43 Third Edition · Second Printing Operator's Manual SPECIFICATIONS Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 44 72 in x 30 in (length x width) 1.8 m x 76 cm Platform leveling self-leveling Continuous improvement of our products is a Genie policy. Product specifications are subject to change Platform rotation 180 degrees without notice or obligation. Z-45/25 • Z-45/25J...
  • Page 45 Third Edition · Second Printing Operator's Manual SPECIFICATIONS Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 46 72 in x 30 in (length x width) 1.8 m x 76 cm Platform leveling self-leveling Continuous improvement of our products is a Genie policy. Product specifications are subject to change Platform rotation 160 degrees without notice or obligation. Z-45/25 • Z-45/25J...
  • Page 47 Third Edition · Second Printing Operator's Manual SPECIFICATIONS Part No. 110015 Z-45/25 • Z-45/25J...
  • Page 48 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570...

This manual is also suitable for:

Z-45/25j

Table of Contents