Genie Z-45/25 Operator's Manual
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Genie Z-45/25 Operator's Manual

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See also: Service & Repair Manual , Operator's Manual
Operator's Manual
Z-45 25
Z-45 25J
IC Power
800-610-4101 • ActionRental.com
ANSI/CSA
North America
South America
Asia
AUS
Australia
with
Maintenance
Information
Fourth Edition
First Printing
Part No. 114339

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Summary of Contents for Genie Z-45/25

  • Page 1 Operator’s Manual Z-45 25 ANSI/CSA North America South America Z-45 25J Asia IC Power Australia with Maintenance Information Fourth Edition First Printing Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 2: Table Of Contents

    Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Introduction ..............1 Symbol and Hazard Pictorial Definitions .....

  • Page 3: Introduction

    Operator's Manual Introduction Owners, Users and Operators: Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to...
  • Page 4 Fourth Edition · First Printing Introduction Hazard Classification Intended Use Genie uses symbols, color coding and signal words This machine is intended to be used only to lift to identify the following: personnel, along with their tools and materials to an aerial work site.

  • Page 5: Symbol And Hazard Pictorial Definitions

    Platform downhill: aids on machines Platform uphill: 1 Retract primary equipped with 1 Lower primary 2 Lower secondary glow plugs. 2 Lower secondary 3 Lower primary 3 Retract primary Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 6 Symbol and Hazard Pictorials Definitions Lanyard Wheel load Voltage rating for Pressure rating for Replace tires with attachment point power to platform air line to platform tires of same specification. Tie-down Tie-down instructions instructions Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 7: General Safety

    Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 8 Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 9 Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 10 Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 11 Fourth Edition · First Printing Operator's Manual General Safety Safety signs and locations Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 12 Operator's Manual Fourth Edition · First Printing General Safety Safety signs and locations Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 13: Personal Safety

    Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...

  • Page 14: Work Area Safety

    Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 15 2 Lower the secondary boom. 3 Retract the primary boom. If the tilt alarm sounds with the platform downhill: 1 Retract the primary boom. 2 Lower the secondary boom. 3 Lower the primary boom. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 16 Fourth Edition · First Printing Work Area Safety Do not push the machine or other objects with the Z-45/25 and Z-45/25J Narrow Base Models: boom. Do not use air-filled tires. These machines are equipped with foam-filled tires. Wheel weight and Do not contact adjacent structures with the boom.
  • Page 17 Platform uphill 25% (14°) Side slope 25% (14°) Note: Slope rating is subject to ground conditions and adequate traction. See Driving on a Slope in the Operating Instructions Section. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 18 Do not enter or exit the platform unless the and steer functions. machine is in the stowed position and the platform is at ground level. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 19 Bodily Injury Hazard Be sure all maintenance has been performed as specified in this manual and the appropriate Genie Do not operate the machine with a hydraulic oil or service manual. air leak. An air leak or hydraulic leak can penetrate and/or burn skin.
  • Page 20 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 21: Legend

    3 Sliding mid-rail 10 Ground controls 4 Lanyard anchorage point 11 Steer tire 5 Jib boom (Z-45/25J and Z-51/30) 12 LPG tank (if equipped) 6 Platform 13 Non-steer tire 7 Platform controls Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...

  • Page 22: Controls

    8 Engine start switch 2 Platform level switch 9 Engine idle (rpm) select switch 3 Platform rotate switch 10 Gasoline/LPG models: Gasoline/LPG 4 Z-45/25J: Jib boom up/down switch select switch 5 Auxiliary power switch Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 23 13 Not used 20 Dual axis proportional control handle for primary 14 Machine not level indicator light (if equipped) boom up/down and turntable rotate left/right functions 15 Drive enable indicator light Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 24 Use auxiliary power if the primary power source the on position to operate the machine. (engine) fails. Simultaneously hold the auxiliary power switch to either side and activate the desired function. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 25 Move the control handle has been interrupted. to the right and the turntable will rotate to the right. Move the control handle to the left and the turntable will rotate to the left. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 26 18 15A breaker for engine electrical circuits 8 Not used 19 Secondary boom up/down switch 9 Auxiliary power switch 20 15A breaker for control electrical circuits 10 Gasoline/LPG models: Check engine light Diesel models: Oil pressure light Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 27 5 Primary boom up/down switch Move the primary boom up/ down switch up and the boom will raise. Move the primary boom up/down switch down and the boom will lower. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 28 Move the glow plug switch to either side and hold for 3 to 5 seconds. 16 Function enable switch Move the function enable switch to either side to enable the functions on the ground control panel to operate. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 29: Inspections

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 30 Maintenance section. ! After you complete your inspection, be sure that all compartment covers are in place and ! Z-45/25 RT and Z-45/25J RT models with air- latched. filled tires: Check for proper tire pressure. Add air if needed. See Maintenance section.
  • Page 31 3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 32 Result: All boom and platform functions should operate through a full cycle. The descent alarm should sound while the boom is lowering. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 33 22 Do not press down the foot switch and restart the engine. Result: The engine should start. 23 Do not press down the foot switch and test each machine function. Result: The machine functions should not operate. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 34 33 Rotate the turntable until the primary boom moves past one of the non-steer wheels. Result: The drive enable indicator light should come on and remain on while the boom is anywhere in the range shown. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 35 6 in / 15 cm per second, extended exceeds 1 foot / 30 cm per second, immediately tag and remove the machine from immediately tag and remove the machine from service. service. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 36 Note: To conserve battery power, test each function through a partial cycle. Result: All boom and steer functions should operate. Drive functions should not operate with auxiliary power. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 37 It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 38 Instructions - Max Side Force, 30080 Instructions - Maximum Load, 150 lbs / 667N 500 lbs / 227 kg 114023 Label - Wheel Load, Z-45/25 31060 Danger - Tip-over Hazard, Interlock 114024 Label - Wheel Load, Z-45/25J 32728 Label - Generator (option)
  • Page 39 Fourth Edition · First Printing Operator's Manual Inspections Ground Controls Side Drive Platform Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 40 32728 Label - Generator (option) 97815 Label - Lower Mid-rail 40434 Label - Lanyard Anchorage 114023 Label - Wheel Load, Z-45/25 44981 Label - Air Line to Platform 114024 Label - Wheel Load, Z-45/25J 52969 Cosmetic - Genie Boom 114114...
  • Page 41 Fourth Edition · First Printing Operator's Manual Inspections Ground Controls Side Drive Platform Chassis Engine Side Shading indicates decal is hidden from view, i.e. under covers Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...

  • Page 42: Operating Instructions

    4 Inspect the workplace. every new operator should perform a pre-operation inspection, function tests, and a workplace 5 Only use the machine as it was intended. inspection before using the machine. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 43 5 minutes before operating to prevent hydraulic system damage. 4 Simultaneously hold auxiliary power switch on and activate the desired function. The drive and steer functions will not operate with auxiliary power. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 44 4 Start the engine. Do not press down the foot platform controls and the drive chassis to identify switch when starting the engine. the direction the machine will travel. Machine travel speed is restricted when the booms are raised. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 45 See You will need: Transport and Lifting section. carpenter’s level straight piece of wood, at least 3 feet / 1 m long tape measure Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 46 When the foot switch is not pressed, the engine will idle at the lowest rpm. · Turtle symbol: Foot switch activated low idle · Rabbit symbol: Foot switch activated high idle Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 47 3 Rotate the turntable so that the boom is between the non-steer wheels. 4 Turn the key switch to the off position and remove the key to secure from unauthorized use. 5 Chock the wheels. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...

  • Page 48: Transport And Lifting Instructions

    See the Inspections section for brakes. the serial label location. Note: Towing the Genie Z-45/25 or the Z-45/25J is Be sure the turntable is secured with the not recommended. If the machine must be towed, turntable rotation lock before transporting. Be do not exceed 2 mph / 3.2 km/h.
  • Page 49 Fourth Edition · First Printing Operator's Manual Transport and Lifting Instructions Securing the Platform - Z-45/25 Securing to Truck or Trailer for Transit Make sure the platform is in the stowed position. Secure the platform with a nylon strap placed over Always use the turntable rotation lock pin each time the machine is transported.
  • Page 50 See the serial label for the machine weight. X Axis Y Axis Z-45/25 47 in 42 in 1.19 m 1.06 m Z-45/25J 49 in 44.5 in 1.24 m 1.13 m Y Axis X Axis Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 51: Maintenance

    2 Open the engine pivot plate latch and swing the Use only Genie approved replacement parts. engine pivot plate out and away from the machine. 3 Check the oil dipstick. Add oil as needed.
  • Page 52 The fluid level should be at the 2 Add oil as needed. mark. FULL Hydraulic oil specifications 2 Add fluid as needed. Hydraulic oil type Chevron Rykon Note: Do not remove the radiator cap. Premium MV equivalent Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...
  • Page 53 Rough terrain tire 3.5 bar 3.5 bar the battery terminals and cables. Tire size: 355/55D625 14 ply High flotation tires 38 psi / 38 psi / Tire size: 33/16LL500 2.6 bar 2.6 bar Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 54 Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service. Z-45/25 • Z-45/25J Part No. 114339 800-610-4101 • ActionRental.com...

  • Page 55: Specifications

    Platform leveling self-leveling Platform rotation 180 degrees Vibration value does not exceed 2.5 m/s Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 56 1.8 m x 76 cm Platform leveling self-leveling Platform rotation 160 degrees Continuous improvement of our products is a Genie Vibration value does not exceed 2.5 m/s policy. Product specifications are subject to change without notice or obligation. Z-45/25 • Z-45/25J Part No.
  • Page 57 (Machine weights vary with option configurations) Platform dimensions, 6 foot 72 in x 30 in (length x width) 1.8 m x 76 cm Continuous improvement of our products is a Genie Platform leveling self-leveling policy. Product specifications are subject to change without notice or obligation.
  • Page 58 (Machine weights vary with option configurations) Platform dimensions, 6 foot 72 in x 30 in (length x width) 1.8 m x 76 cm Continuous improvement of our products is a Genie Platform leveling self-leveling policy. Product specifications are subject to change without notice or obligation.
  • Page 59 Fourth Edition · First Printing Operator's Manual Specifications Z-45/25J Range of Motion Z-45/25 Range of Motion Part No. 114339 Z-45/25 • Z-45/25J 800-610-4101 • ActionRental.com...
  • Page 60 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 575100...

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Z45/25j

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