Genie Z-45/25 Service Manual page 222

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25J Ford Models (before serial number 13099)
A B C
1
GROUND CONTROL BOX
BLK-R1#86
1
ORG/BLK-41A
2
2 BLK-33D
3
M.H.
RED-27B
4
BRN-GRD. TST. SW.
5
RED-20C
6
WHT-TST. SW.
7
EXT#6 8
WHT-R2#86
9
SEC.#4
BASE TERMINATION
10
BLOCK
D C B
3
RED-3
RED-M.H 1
RED/BLK-M.H RED/BLK-3
2
R/W-M.H RED/WHT-3
3
WHT-M.H WHT-3
4
PRIM.#5
WHT/BLK-M.H WHT/BLK-3 5
W/R-M.H WHT/RED-3
6
BLK-M.H BLK-3
7
BLK/WHT-M.H BLK/WHT-3 8
BLK/RED-3
BLK/RED-C.H 9
BLU-M.H BLU-3
10
BLU/BLK-M.H BLU/BLK-3 11
3
BLU/WHT-M.H BLU/WHT-3
12
BLU/RED-3
BL/RED#13-C.H. 13
4
ORG-M.H. ORG-3 14
ORG/BLK-3
WHT/PRP EH2 OR/BK-M.H. 15
ORG/RED-CH ORG/RED-3 16
GRN-M.H GRN-3 17
GRN/BLK-M.H GRN/BLK-3
18
2 GRN/WHT-3 19
RED-C.H. RED-ISM#6 20
21 WHT-E.H.#1
RED-EXT.#6
BLK 25B
BLK-2 22
WHT 23B RD/WT-C.H. WHT-2 23 WHT-TEST SW
24
RD/GRN-EH#1 25 BLK-TEST SW
1 26
5
RED-C.H. RED-1
27 RED-ISM#4
RD/BK-C.H. RED/BLK-1 28
RD/WT-C.H. R/W-1
29
WHT ISM7
WHT#30-C.H. WHT-1
30
WT/BK-C.H.. WHT/BLK-1
31
WHT/RED-1
WT/RD-C.H. 32
BLK-ISM#3 BLK-1 33 BLK-S.P.
EH2
BLK/WHT-1 34
BR/BLU-EH2 BLK/RED-1
35
BLU-M.H. BLU-1 36
WHT#40-R7
BLU/BLK-1
BU/BK-M.H. 37
WHT-PRIM.#5
BLU/WHT-1
PK/GR-EH#2 38
BRN/WHT-EH2 BLU/RED-1 39
6
ORG-1 40 WHT-SEC.#4
CH+EH1 OG/BK-C.H. ORG/BLK-1 41
ORG/RED-1
BLACK-SEC.#4 42
GRN-1 43
GRN/BLK-1 44
GRN/WHT-1
GRN/WHT-C.H 45
GROUND STUD
(-12 VOLTS)
7
RED-E.H.#1 RED-R4
GRN-E.H.#1 GRN-R4
BLK-E.H.#1 BLK-R4
BLK-E.H.#1 BLK-1
BLK/RED-E.H.#1 BLK/RED-R5
ORANGE-M.H. ORG-R7
ORG/BLK-M.H. ORG/BLK-R8
8
6 - 19 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E
START RELAY
TACHOMETER
START INPUT
AUX. ON
IGN./START
GROUND
MODULE
BATTERY
KEY PWR.
KEY BYPASS
WIRING
IGN./FUEL ON
HARNESS:
TO BASE
ENG. FAULT
CONTROL BOX
A CONNECTIONS
RED-S.P.
PRI. BOOM UP
WHT #23
RD/BK-S.P. PRI. BOOM DOWN
BLK #22
RD/WT-S.P. PRI. BOOM F.C.
WHT-S.P. TURN. ROT. R
RED #27
WT/BLK-S.P. TURN. ROT. L
BRN TO R4
WT/RD-S.P.
TURN. ROT. F.C.
BRN TO GRD
BLK-S.P. BOOM EXTEND
WHT #21
BK/WT-S.P. BOOM RETRACT
BK/RD-R5 WHT#21TO R2
HORN
BLU-S.P. SEC. BOOM UP
BU/BK-S.P. SEC. BOOM DN
HOUR METER
BLU/WT-S.P.
SEC. BOOM F.C.
DRV. ENA. LT. SW.
ORG-S.P PLAT. LEVEL. UP
OG/BK-S.P PLAT. LEVEL DN.
DRV. ENA. BLU/WHT #12
WHT#12-C.H.
GRN-S.P. PLAT. ROT. L.
PLAT. ROT. R.
GR/BK-S.P.
R4 R5
GR/WT-S.P. JIB VALVE
RED-S.P. 12V BATT. SUPPLY
WHT-S.P. IGNITION PWR.
BLK-S.P. PWR. TO PLAT.
WHT-S.P. KEYSWITCH PWR.
BLK/RED #35
OIL PRESSURE SENDER
WATER TEMP. SENDER
RED-S.P. AUX. PWR.
TILT ALARM
TS54
2WD/4WD (DRIVE RANGE)
E.D.C.
E.D.C.
BRAKE BLU #10
HIGH/LOW RPM
START
BLU/BLK #11
GLOW PLUG
RPM BK/RD-S.P. RED #20
STEER RIGHT
RED-R1
STEER LEFT
TEST LIGHT RED TO EH2
BU/WT-S.P.
BU/RD-S.P. L.P. (FUEL SELECT)
BLK #33
LIMIT SWITCH SIG.
WHT-EXT.#6
OG/BK-ISM#2 PULSE PICKUP
SPARE
SPARE
SPARE
GEN. OPTION
WIRE CONNECTION ABBREVIATION KEY:
EH#1 ENGINE HARNESS #1
EH#2 ENGINE HARNESS #2 (FORD EFI HARNESS)
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
Part No. 52709
F G H
GROUND CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
P1 KS1
AUXILIARY PUMP
NC
NC TS51
SPLICE
STOP
BLU/WHT #38
BLU/RED #39
L2 TS53
RED/WHT #3
CHECK
1 2
RED/BLK #2
ENGINE
FUEL SELECT
RED #1
LIGHT
BLK #7
3
BLK/WHT #8
TS61
TS63
PRIMARY
BOOM EXTEND/
PRI. BOOM RETRACT
WHT #4
TS60 UP/DOWN
WHT/BLK #5
TS52
TS58
WHT/RED #6
TS62
TURNTABLE
START ROTATE
SEC. BOOM JIB
CB1 CB2
GRN/WHT #19
TS59
GRN/BLK #18
GRN #17
TS57
PLAT.
PLATFORM
LEVEL
ROTATE
ORG #14
ORG/BLK #15
ENGINE HARNESS # 2, FORD EFI,
42 PIN INTERCHANGE
PIN/#:
RED/GRN #1 - 25D
PNK/GRN #6 - 38D
BRN/WHT #7 - 39D
YEL (18GA) #8 - CB2
YEL (12GA) #9 - CB2
WHT/PRP #18 - TST SW
BRN/BLU #26 - 35D
I J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS53 FUEL SELECT SWITCH
TS55 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS58 JIB BOOM UP/DOWN
TS59 PLATFORM LEVEL SWITCH
TS60
SECONDARY BOOM UP/DOWN SWITCH
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
TS64 RUN/TEST SWITCH
CB1 CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
CB2
HM HOUR METER
R4 TURNTABLE ROTATE SPEED LIMITING RESISTOR, 15 OHMS
R5 BOOM PRIMARY AND SECONDARY SPEED LIMITING RESISTOR, 10 OHMS
L2 CHECK ENGINE LED
CR1 IGNITION / START RELAY
CR2 INGITION POWER RELAY
LPG LOCKOUT RELAY
CR4
CR5 HORN RELAY
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
BLK/RED-9
BLK-22
WHT-R2
RED-CB1
CR1 CR2
BLK-R1 TO ISM#1
BLK-R1 TO E.H.#1
WHT-21
BLK/RED-R5
WHT-40
CR7
ORG-14
TO:
M N
BRN TO H.M.
CR5 CR4
RED-R4
BLK-R4
GREEN-R4
ORG/BLK
ORG
CR8
ORG/BLK-15
PLATFORM LEVEL CUTOUT
(CE MODELS ONLY)