Genie Z-45/25 Service Manual page 214

Section 6 • Schematics
Ground Control Box Wiring Diagram-
Z-45/25 Ford Models (from serial number 13099 to 16303)
A B C
1
BASE CONTROL BOX
BLK-R1#86
1
ORG/BLK-41A
2
BLK-33D
2
3
M.H.
RED-27B
4
BRN-GRD. TST. SW.
5
RED-20C
6
WHT-TST. SW.
7
EXT#6 8
WHT-R2#86
9
SEC.#4
BASE TERMINATION
10
BLOCK
D C B
3
RED-M.H RED-3 1
RED/BLK-M.H RED/BLK-3
2
R/W-M.H RED/WHT-3
3
WHT-M.H WHT-3 4
PRIM.#5
WHT/BLK-M.H WHT/BLK-3
5
W/R-M.H WHT/RED-3 6
BLK-M.H BLK-3 7
BLK/WHT-M.H BLK/WHT-3
8
BLK/RED-C.H BLK/RED-3
9
BLU-M.H BLU-3
10
BLU/BLK-M.H BLU/BLK-3 11
3
BLU/WHT-3 12
4 BLU/RED-3
BLK-ENA. 13
ORG-3
ORG-M.H. 14
WHT/PRP EH2 OR/BK-M.H ORG/BLK-3 15
RED-ENA. ORG/RED-3 16
GRN-M.H GRN-3 17
GRN/BLK-M.H GRN/BLK-3
18
2 GRN/WHT-3 19
RED-C.H. RED-ISM#6 20
RED-EXT.#6 21 WHT-E.H.#1
BLK 25B BLK-2
22
WHT 23B WHT-2
RD/WT-C.H. 23 WHT-TEST SW
24
RD/GRN-EH#1 25 BLK-TEST SW
5
1 26
RED-C.H. RED-1
27 RED-ISM#4
RD/BK-C.H. RED/BLK-1 28
RD/WT-C.H. R/W-1
29
WHT ISM7
WHT-ENA. WHT-1 30
WT/BK-C.H.. WHT/BLK-1
31
WT/RD-C.H. WHT/RED-1
32
BLK-ISM#3 BLK-1 33 BLK-S.P.
EH2
BLK/WHT-1 34
TS64
BR/BLU-EH2 BLK/RED-1
35
BLU-M.H. BLU-1
36
WHT#40-R7
BU/BK-M.H. BLU/BLK-1 37
WHT-PRIM.#5
BLU/WHT-1
6 PK/GR-EH#2 38
BLU/RED-1
YEL/BLK-EH2 39
ORG-1
40 WHT-SEC.#4
OG/BK-C.H. ORG/BLK-1
CH+EH1 41
ORG/RED-1
42
GRN-1 43
GRN/BLK-1 44
GRN/WHT-C.H GRN/WHT-1 45
GROUND STUD
(-12 VOLTS)
7
RED-E.H.#1 RED-R4
GRN-E.H.#1 GRN-R4
BLK-E.H.#1 BLK-R4
BLK-E.H.#1 BLK-1
BLK/RED-E.H.#1 BLK/RED-R5
ORANGE-M.H. ORG-R7
ORG/BLK-M.H. ORG/BLK-R8
8
6 - 15 Genie Z-45/25 & Genie Z-45/25J
First Edition • Second Printing
D E F
START RELAY
TACHOMETER
START INPUT
AUX. ON
IGN./START
GROUND
BATTERY MODULE
KEY PWR.
KEY BYPASS
WIRING
IGN./FUEL ON
HARNESS:
TO BASE
ENG. FAULT
CONTROL BOX
A CONNECTIONS
RED-S.P. PRIMARY BOOM UP
WHT #23
RD/BK-S.P. PRIMARY BOOM DOWN
BLK #22
RD/WT-S.P. PRIMARY BOOM FUNTION CONTROL
WHT-S.P. TURNTABLE ROTATE LEFT RED #27
TURNTABLE ROTATE RIGHT
WT/BLK-S.P.
BRN TO R4
WT/RD-S.P. TURNTABLE ROTATE FUNCTION CTRL
BRN TO GRD
BLK-S.P. PRIMARY BOOM EXTEND
BK/WT-S.P.
PRIMARY BOOM RETRACT WHT #21
BK/RD-R5 HORN
WHT#21TO R2
BLU-S.P. SECONDARY BOOM UP
BU/BK-S.P. SECONDARY BOOM DOWN
1
BLU/WT-S.P.
SECONDARY BOOM FUNCTION CTRL
DRIVE ENABLE LIGHT HOUR METER
ORG-S.P PLATFORM LEVEL UP
OG/BK-S.P PLATFORM LEVEL DOWN
WHT#12-C.H. DRIVE ENABLE RELAY COIL
GRN-S.P. PLATFORM ROTATE LEFT
BLU/WHT #12
PLATFORM ROTATE RIGHT
GR/BK-S.P.
GR/WT-S.P. JIB VALVE
RED-S.P. +12 V POWER
R4
WHT-S.P. IGNITION POWER
BLK-S.P. +12 V TO PLATFORM
WHT-S.P. KEYSWITCH POWER
(UNUSED)
ECM KEEP ALIVE POWER
(UNUSED)
BLK/RED #35
RED-S.P. AUXILIARY PUMP SELECT
TILT ALARM
2WD/4WD
E.D.C.
TS54
E.D.C.
BRAKE
START ENGINE
GLOW PLUG
HIGH/LOW RPM
HIGH/LOW RPM BK/RD-S.P.
BLU #10
STEER LEFT
BLU/BLK #11
STEER RIGHT
BU/WT-S.P. (SPARE)
RED #20
LIQUID PROPANE FUEL
BU/RD-S.P.
OFF-LIMIT SPEED RED-R1
WHT-EXT.#6
ALTERNATOR PULSE PICKUP
OG/BK-ISM#2
RED TO EH2
(SPARE)
BLK #33
(SPARE)
(SPARE)
GENERATOR OPTION
WIRE CONNECTION ABBREVIATION KEY:
EH#1 ENGINE HARNESS #1
EH#2 ENGINE HARNESS #2 (FORD EFI HARNESS)
C.H. CHASSIS HARNESS
M.H. MANIFOLD HARNESS
S.P. SWITCH PANEL
R or CR RELAY
ISM IGNITION/START MODULE
H.M. HOUR METER
Part No. 52709
G H I
BASE CONTROL SWITCH PANEL
STACKED CONTACTS
KS1
AUXILIARY PUMP
P1
TS51
NC
KS1
NC
STOP
SPLICE
BLU/WHT #38
BLU/RED #39
+
RED/WHT #3
L2 TS53
RED/BLK #2
FUEL SELECT
2 CHECK
RED #1
ENGINE
BLK #7
3
BLK/WHT #8
TS61
TS63
PRIMARY
BOOM EXTEND/
TS60
WHT #4
PRI. BOOM RETRACT
UP/DOWN
WHT/BLK #5
TS62
WHT/RED #6
TS52
TURNTABLE
ROTATE
SECONDARY
BOOM
START
PLATFORM GRN/WHT #19
CB1 CB2 LEVEL
GRN/BLK #18
GRN #17
TS59 TS57
PLATFORM
ROTATE
ORG #14
ORG/BLK #15
ENGINE HARNESS # 2, FORD EFI,
42 PIN INTERCHANGE
PIN/#:
RED/GRN #1 - 25D
PNK/GRN #6 - 38D
YEL/BLK #7 - 39D
YEL (18GA) #8 - CB2
YEL (12GA) #9 - CB2
WHT/PRP #18 - TST SW
TAN/BLU #24 - 35D
J K L
LABEL DESCRIPTION
P1 EMERGENCY STOP BUTTON
KS1 KEY SWITCH
TS51 AUXILIARY SWITCH
TS52 START ENGINE SWITCH
TS53 FUEL SELECT SWITCH
TS55 FUNCTION ENABLE SWITCH
TS57 PLATFORM ROTATE SWITCH
TS59 PLATFORM LEVEL SWITCH
SECONDARY BOOM UP/DOWN SWITCH
TS60
TS61 PRIMARY BOOM UP/DOWN SWITCH
TS62 TURNTABLE ROTATE SWITCH
TS63 PRIMARY BOOM EXTEND/RETRACT SWITCH
TS64 RUN/TEST SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CB1
CB2 CIRCUIT BREAKER, CONTROLS, 15A
HM HOUR METER
SPEED LIMITING VARIABLE RESISTOR 10 OHMS
R4
L2 CHECK ENGINE LED
CR1 IGNITION / START RELAY
CR2 INGITION POWER RELAY
CR4 LPG LOCKOUT RELAY
HORN RELAY
CR5
CR7 PLATFORM LEVEL CUTOUT RELAY- UP (CE MODELS ONLY)
CR8 PLATFORM LEVEL CUTOUT RELAY - DOWN (CE MODELS ONLY)
BLK/RED-9
BLK-22
WHT-R2
RED-CB1
CR1 CR2 CR5
BLK-R1 TO ISM#1
BLK-R1 TO E.H.#1
WHT-21
BLK/RED-R5
WHT-40
CR7
ORG-14
TO:
M N
BRN TO H.M.
CR4
RED-R4
BLK-R4
GREEN-R4
ORG/BLK
ORG
CR8
ORG/BLK-15
PLATFORM LEVEL CUTOUT
(CE MODELS ONLY)