Chery A11 2003 Repair Manual page 131

Adjustment Table
When repairing the transmission assy., if any one of parts in the
following table needs replacement, please consider to readjust
the installation sizes output shaft or differential gear assy.
To avoid useless adjustment, the following table is given:
Parts to be replaced
Transmission Housing
Clutch Housing
Cone Bearing of
Differential Gear
Output Shaft
Intermediate Bearing Seat
of Output Shaft
Differential Housing
Intermediate Bearing of
Output Shaft
Fore Bearing of Output
Shaft
Adjustment of Output Shaft
After replacing any one of clutch housing, output shaft,
intermediate bearing seat of output shaft, intermediate bearing
of output shaft and fore bearing of output shaft, the thickness of
adjusting shim of output shaft needs readjustment.
Adjustment:
Special tool
Special tool
Put in 0.65mm thick adjusting shim and press the outer loop of
fore bearing of output shaft into bearing seat.
Items to be adjusted
Differential
Output Shaft
Gear Assy.
No Yes
Yes Yes
No Yes
Yes No
Yes No
No Yes
Yes No
Yes No
Insert the completed output shaft assy., put on bearing
seat and tighten it with 40Nm torque.
Put a platform bench on clutch housing, then put the
micrometer with magnetic base onto the bench. Set
zero at 1mm pretightening force. Move the input shaft
up and down by arrow direction, read and record the
indications on micrometer. (i.e. 0.3mm)
Note: when measuring, never rotate the output shaft,
otherwise the shaft may fall down, and the
measurement is incorrect.
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