Chery A11 2003 Repair Manual page 110

Maintenance Instruction
In order to assure the maintenance quality of transmission,
transmission clean.
Select proper tools.
General safety rules are also applicable to the maintenance of transmission AQ015.
In order to avoid repetition, the same instructions during the whole maintenance are described as
follows:
Transmission
-
When installing new transmission, add sufficient lubricant. For volume and specifications,
please refer to technical parameter.
-
When installing transmission assembly onto the engine, pay attention to the correct alignment
of locating pin and the pin hole.
Seal Washer
-
Seal washers should be replaced from time to time. Clean their contact surfaces before
replacement.
-
Completely clean the interface.
-
Apply sealant if necessary.
Oil Seal
-
Before installation, apply a coat of lubricant slightly onto the
between the lips of oil seal with grease.
-
After installation, check the volume of lubricant of transmission; add lubricant if necessary,
Snap Ring
-
Never expand the snap ring too much against distortion; if distorted, change it.
-
Ensure the ring clipped into the ring groove completely.
Bolt & Nut
-
Loosen or tighten in a diagonal way the bolts or nuts on the end cap and housing of
transmission.
-
Tightening torque applies to the oil-free bolts and nuts.
Bearing
-
When installing the needle roller bearings, place the thicker side against the mounting tools.
-
When installing, apply lubricant onto all bearings with transmission lubricant.
-
Before installation, heat the inner loop of tapered roller bearings up to 100℃.
-
Never confuse the outer loops and inner loops of bearings despite their same dimensions.
-
The tapered roller bearings on the same shaft should be changed together; the type of bearings
should be identical.
Shim Adjusting
-
Use caliper to measure repeatedly the thickness of shims groups on their positions.
-
Check whether the shims have blurs or are damaged; if damaged, change them.
operate carefully and keep the
outer loop and fill the clearance
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