Chery A11 2003 Repair Manual page 111

Synch Ring
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Except for gear 4 and gear 5, the synch ring of each gear cannot be replaced with each other.
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When using the synch rings again, they should match the original gear.
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Check the wear and tear, and replace them if necessary.
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When installing, use transmission lubricant.
Gear
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Before press-in, clean and heat it up to approximately 100℃ on the heated disk.
Lubrication Oil Level of Transmission
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When installing, incline the engine/transmission assembly by 19°to left.
In this time, though the oil volume is at its normal level in check, lubricant may also flow out
from the inspection hole, thus the remained lubricant may not have ideal effect.
In odder to assure normal volume of lubricant for the 5-gear transmission AQ015, attention
must be paid to the following points:
1. Since the exterior of transmission is sealed, there is no need to check the level of lubricant
but to check the tightness of the exterior (Do not open the greasing bolts of lubricant).
2. After the transmission is dissembled and repaired, please add in 2.0L lubricant before
re-installation onto the car.
3. When checking the oil level of dissembled transmission, please put the transmission on
level position and unscrew the draining bolts; the oil should be at the same level as
draining plug.
4. While checking the oil level, if it is needed to change the seal ring, be careful when
unscrewing the draining plug. If necessary, the plug can be pulled out but only for a short
time, and it must be put on immediately.
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