Chery A Series Manuals

Manuals and User Guides for Chery A Series. We have 1 Chery A Series manual available for free PDF download: Service Manual

Chery A Series Service Manual (564 pages)

Chery

Brand: Chery | Category: Automobile | Size: 31.7 MB

General Information

3
- Table of Contents
  3
- How to Use this Manual
  
  4
  - Range of Topics
    4
  - Service Procedure
    4
  - Advisory Messages
    4
- Units
  
  6
- Fundamental Procedure
  
  7
  - Protection of Vehicle
    7
  - Preparation of Tools and Measuring Equipment
    7
  - Disassembly
    7
  - Inspection During Removal, Disassembly
    7
  - Arrangement of Parts
    8
  - Cleaning of Parts
    8
  - Reassembly
    8
  - Adjustment
    9
  - Rubber Parts and Tubing
    9
  - Hose Clamps
    9
  - Vise
    9
- Electrical System
  
  10
  - Electrical Parts
    10
  - Connector
    12
  - Electrical Troubleshooting Tool
    13
- Towing
  
  14
  - Towing Hooks
    14
- Identification Number Location
  
  16
- Pre-Delivery Inspection
  
  18
- Schedule Maintenance
  
  19
  - Schedule Maintenance Table
    19
Engine

22
- Location Index
  
  24
  - Mechanical Location Index
    24
- Engine Timing
  
  25
- Valve Clearance
  
  30
- Compression Pressure
  
  38
  - Compression Inspection
    38
- Cylinder Head Gasket
  
  40
  - Cylinder Head Gasket Replacement
    40
- Front Oil Seal
  
  42
  - Crankshaft Pulley
    42
  - Crankshaft Gear
    43
  - Front Oil Seal Replacement
    43
- Rear Oil Seal
  
  44
  - Fly Wheel Removal and Installation
    44
  - Rear Oil Seal Replacement
    44
- Camshaft
  
  46
- Crankshaft
  
  49
  - Crankshaft, Crankshaft Thrust Spacer
    49
  - Bearing Shell and Main Bearing Cap
    49
- Piston and Connecting Rod Assembly
  
  54
  - Piston Removal, Measure and Installation
    54
  - Installation of the Piston and Connecting Rod Assembly
    59
Lubrication System

60
- Description of Lubrication System
  61
  - Engine Lubrication System
    61
- Oil Pan
  62
- Oil Filling
  64
- Oil Strainer Assembly
  64
- Oil Pump and Front Oil Seal
  65
- Oil Filter and Oil Pressure Sensor
  69
- Oil Pressure Testing Parameter List
  70
Cooling System

71
- Description of Cooling System
  
  72
- Engine Coolant
  
  73
  - Coolant Discharge
    73
  - Cooling System Cleaning
    73
  - Coolant Filling
    74
  - Cooling System Checkup
    75
- Cooling System Maintenance Warning
  
  75
  - Warning
    75
- Water Pump
  
  76
  - Structure
    76
- Thermostat
  
  77
- Water Temperature Sensor
  
  79
  - Checking
    79
- Cooling Fan
  
  79
  - Guideline for Disassembly
    80
- Expansion Reservoir
  
  81
- Assembly of Radiator
  
  82
Fuel and Emission Control Systems

84
- Intake-Air System
  
  85
- Exhaust System
  
  92
  - Outline
    92
  - Oxygen Sensor
    92
  - Assembly and Disassembly of Exhaust System
    94
- Fuel System
  
  97
Engine Electronic System

110
- Input / Output Components of Control System
  111
- Working Module Table of Fuel Injection / Ignition System
  112
- Working Principle
  113
  - Electronic Control Unit
    114
- Electrical Control Unit
  
  116
  - Actuators
    116
  - Working Principle of Electronic Fuel Injection Control and
    116
- Basic Principle of Malfunction Diagnosis for Electronic Fuel
  
  130
  - Injection System
    130
  - The Engine
    130
- Procedures for Fault Diagnosis According to the Symptoms of
  
  130
Clutch

199
- Clutch Introduction
  200
  - Clutch Structure
    200
  - Operating Principle of Clutch
    200
  - Clutch Cable Assembly Structure
    201
- Assembly and Adjustment of Clutch Cable
  202
- Clutch Disassembly
  203
- Clutch Overhaul
  204
- Clutch Installation
  205
- Trouble Diagnosis
  206
Manual Transmission

207
- Specification
  
  209
- Disassembly of the Drive Shaft
  
  210
- Disassembly of the Transmission
  
  212
- Transmission Gearshift Mechanism Diagramatic Sketch
  
  215
- Resolution Graph of the Gearshift Control Mechanism
  
  216
- Shift Adjustment
  
  217
  - Neutral Positioning
    217
  - Fine Adjustment
    217
- Transmission Resolution
  
  218
- Disassembly and Assembly of the Transmission
  
  221
  - Disassembly
    221
  - Assembly
    227
  - Main Points
    230
- Th Fork
  
  231
  - Adjustment
    231
  - Main Points
    231
- Adjustment of 5
  
  231
- Disassembly, Resolution Graph and Assembly of the Rear
  
  232
- Housing
  
  232
  - Disassembly
    232
  - Resolution Graph
    233
  - Assembly
    233
- Disassembly and Assembly of Clutch Control Arm, Clutch
  
  234
- Release Shaft Oil Seal, and Clutch Release Bearing
  
  234
  - Disassembly
    234
  - Assembly
    234
- Disassembly and Assembly of the Gearshift Shaft Oil Seal
  
  235
  - Disassembly
    235
  - Assembly
    235
- Disassembly and Assembly of the Gearshift Shaft Bearing
  
  236
  - Disassembly
    236
  - Assembly
    236
- Resolution Graph of the Input Shaft
  
  241
- Resolution Graph of Output Shaft
  
  242
- Adjustment Table
  
  243
  - Adjustment Items
    243
- Adjustment of Output Shaft
  
  244
  - Disassembly
    245
  - Assembly
    246
  - Adjustment
    246
- Resolution Graph of the Differential Assembly
  
  247
  - Disassembly
    248
  - Assembly
    249
Axle and Suspension System

250
- Alignment of the Wheel
  
  251
  - Basic Inspection before the Alignment
    251
  - Usual Trouble of the Tire
    254
  - Alignment of the Rear Wheel
    258
  - Alignment of the Front Wheel
    259
- Axle and Suspension System
  
  251
- Front Suspension
  
  262
- Rear Suspension and Rear Axle
  
  272
Steering System

278
- Introduction of Steering System
  
  279
  - Introduction of Structure
    279
  - Working Principle
    280
  - Introduction of Performance
    281
- Removal/Installation of Steering Column
  
  282
- Removal/Installation and Check of Steering Gear
  
  283
- Removal/Installation and Repair of Main Body of Steering
  
  284
- Gear
  
  284
- Check of Steering System
  
  295
- Precaution of Steering System Maintenance
  
  303
- Diagnosis and Troubleshooting of Power Steering System
  
  303
Brake System

305
Interior Accessories A11 Interior Trim/Interior Accessories A15 Interior Trim

348
Body Electrical System

441
- Charging and Starting System
  
  444
  - Removal/Installation of the Generator
    445
  - Inspection of Generator
    448
  - Removal/Installation of Starter
    449
  - Overhaul of Starter
    449
  - Load Inspection of Starter
    450
- Lighting System
  
  451
- Ignition System
  
  458
  - Inspection of Ignition Timing
    460
  - Introduction of Instruments
    462
  - Speedometer
    463
  - Water Temperature Meter
    467
  - Fuel Meter
    471
  - Washer
    477
- Electric Window Regulator System
  
  484
  - System Description
    484
  - Fault Diagnosis and Troubleshooting
    485
  - Principle of Central Door Lock Control
    486
  - Fault Diagnosis and Troubleshooting
    486
  - Central Lock System
    486
- Airbag System
  
  488
  - Operation Conditions
    489
  - Operation Process
    489
  - Removal/Installation of Airbag
    501
  - Control Module
    506
  - Notes on Safety Operation
    507
- Sound System
  
  509
  - Operation Instruction
    510
  - Other Functions
    512
  - Removal/Installation of Sound System
    513
  - Air Conditioner System
    516
  - Air Conditioning System Overview
    517
  - Refilling of Refrigerant and Refrigerant Oil
    521
  - A/C System Components
    529
  - Failures and Shooting Analysis Sheet
    535
  - Precautions on the Security of A/C System
    536
  - Technical Data
    539
  - Lubrication System
    547
  - Cooling System
    548
  - Engine Electrical Fuel Injection System
    549
  - Clutch
    550
  - Manual Transaxle
    551
  - Heater and Air Conditioner Systems
    552
  - Braking System
    553
  - Suspension
    554
  - Special Tools
    555

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Chery A Series Manuals

Chery A Series Service Manual (564 pages)

Table of Contents

General Information

How to Use this Manual

Units

Fundamental Procedure

Electrical System

Towing

Identification Number Location

Pre-Delivery Inspection

Schedule Maintenance

Engine

Location Index

Engine Timing

Valve Clearance

Compression Pressure

Cylinder Head Gasket

Front Oil Seal

Rear Oil Seal

Camshaft

Crankshaft

Piston and Connecting Rod Assembly

Lubrication System

Cooling System

Description of Cooling System

Engine Coolant

Cooling System Maintenance Warning

Water Pump

Thermostat

Water Temperature Sensor

Cooling Fan

Expansion Reservoir

Assembly of Radiator

Fuel and Emission Control Systems

Intake-Air System

Exhaust System

Fuel System

Engine Electronic System

Electrical Control Unit

Basic Principle of Malfunction Diagnosis for Electronic Fuel

Procedures for Fault Diagnosis According to the Symptoms of

Clutch

Manual Transmission

Specification

Disassembly of the Drive Shaft

Disassembly of the Transmission

Transmission Gearshift Mechanism Diagramatic Sketch

Resolution Graph of the Gearshift Control Mechanism

Shift Adjustment

Transmission Resolution

Disassembly and Assembly of the Transmission

Th Fork

Adjustment of 5

Disassembly, Resolution Graph and Assembly of the Rear

Housing

Disassembly and Assembly of Clutch Control Arm, Clutch

Release Shaft Oil Seal, and Clutch Release Bearing

Disassembly and Assembly of the Gearshift Shaft Oil Seal

Disassembly and Assembly of the Gearshift Shaft Bearing

Resolution Graph of the Input Shaft

Resolution Graph of Output Shaft

Adjustment Table

Adjustment of Output Shaft

Resolution Graph of the Differential Assembly

Axle and Suspension System

Alignment of the Wheel

Axle and Suspension System

Front Suspension

Rear Suspension and Rear Axle

Steering System

Introduction of Steering System

Removal/Installation of Steering Column

Removal/Installation and Check of Steering Gear

Removal/Installation and Repair of Main Body of Steering

Gear

Check of Steering System

Precaution of Steering System Maintenance

Diagnosis and Troubleshooting of Power Steering System

Brake System