Bonded Component Surface Preparation; Adhesive Applicator Kits - Polaris 850 MATRYX INDY XC 129 2021 Manual

NOTICE
In all bonded component repair procedures, the engine
assembly and bulkhead floor plate are removed from
the engine compartment.
BONDED COMPONENT SURFACE
PREPARATION
WARNING
Handling Practices
Ventilation - Work in a well-ventilated area.
Respirator - Use properly-fitted, organic vapor, air
purifying respirator (face mask).
Skin Protection - Use neoprene, or rubber gloves.
Wash hands and exposed skin with soap and water
after working with the product.
Eye Protection - Wear safety glasses / goggles.
NOTICE
Original adhesive must be removed from bonded
components prior to the application of new adhesive.
Bonded components that will be re-used during
assembly must be cleaned and free from the original
adhesive.
Remove adhesive using a putty knife, gasket remover
tool, wire brush, etc. and a propane gas torch.
Apply heat to adhesive to assist in removal. After all of
the residual adhesive is removed, the component mating
surface should resemble the example in the photo below.
After removing the adhesive, clean the bonding area with
warm, soapy water and allow to dry completely.
9850064 R03 - 2021 650 / 850 Matryx Trail Performance / Crossover Snowmobile Service Manual
© Copyright Polaris Inc.
NOTICE
New bonded parts should be washed with warm, soapy
water and allowed to dry completely before the
adhesive is applied.

ADHESIVE APPLICATOR KITS

Polaris offers a repair kit, individual adhesive cartridges,
and replacement needle packs. It is recommended to
leave the product unopened until needed. When
performing multiple repairs at one time, leave the mixer
needle attached to the cartridge when not in use.
Discard the adhesive cartridge on the date of the
expiration noted on the cartridge label in accordance with
local rules and ordinances.
Lord 406/19 Repair Kit (50 ml): 2204171
Includes:
-12qty. Static mixer needles
- 1qty. 50mL 406/19 adhesive cartridge
- 1qty. Standard caulking gun adapter sleeve
- 1qty. Plunger adapter
Lord 406/19 50mL Adhesive Cartridge: 2204400
Lord Static Mixer Needles (12qty.): 2204172
The Lord 406/19 Repair Kit (2204171) is supplied with an
adapter sleeve and a plunger adapter designed to work
with a standard size, caulk gun. A smooth rod-type caulk
gun is preferable over a ratchet rod type.
Perform the following steps to assemble the repair kit:
1. Insert the cartridge into the adapter sleeve.
2. Install the plunger into the back of the cartridge.
3. Install the plunger / cartridge into the caulk gun.
Manually extend the rod so it engages the plunger
squarely.
4. Squeeze the trigger slowly making sure the plunger
makes equal contact with both cartridge chambers.
CHASSIS
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