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850 MATRYX INDY XC 129 2021
Polaris 850 MATRYX INDY XC 129 2021 Manuals
Manuals and User Guides for Polaris 850 MATRYX INDY XC 129 2021. We have
1
Polaris 850 MATRYX INDY XC 129 2021 manual available for free PDF download: Manual
Polaris 850 MATRYX INDY XC 129 2021 Manual (727 pages)
Trail Performance Crossover Snowmobile
Brand:
Polaris
| Category:
Snowmobiles
| Size: 44.04 MB
Table of Contents
Chapter 1 1 General Information
7
Table of Contents
7
Vehicle Identification
9
Model Number Designation (2017 +)
9
Vehicle Identification Number (Vin) Designation (2017 +)
9
Tunnel Decal
9
Vehicle Identification Number Locations
10
Engine Serial Number Location
11
Reference Information
12
Replacement Keys
12
Publication Part Numbers - 2021
12
Special Tools
13
Model Specifications (Model Year 2021)
14
Model Specifications
14
Clutch Settings (Model Year 2021)
19
650 Indy XC / Indy Vr1 129 / 137 Clutch Settings
19
650 Switchback Assault 146 Clutch Settings
20
Misc Specifications and Charts
21
Master Torque Table
21
Conversion Table
27
Sae Tap / Drill Sizes
28
Metric Tap / Drill Sizes
28
Decimal Equivalents
29
Fuel Recommendation
30
Fuel System Deicers
30
Service Precautions
31
General Diagnostics
32
Diagnostic Trouble Codes (Dtc)
32
Diagnostic Trouble Codes (Dtcs)
32
Diagnostic Trouble Codes (Dtcs) - Left Hand Control
38
DC-Cfi Axys Diagnostics
39
Troubleshooting - Engine will Not Start
39
Performance Troubleshooting Guide
40
Digital Wrench Diagnostic Software
42
Digital Wrench Diagnostic Software Overview
42
Digital Wrench Special Tools
42
Digital Wrench Software Version / Update
43
Digital Wrench - Updating Software
43
Digital Wrench® Communication Errors
44
Digital Wrench® Feature Map
45
Digital Wrench - System Configurations
46
General Information
47
Digital Wrench - Diagnostic Trouble Codes (Dtcs) Display
47
Digital Wrench - Data List Display
48
Digital Wrench - Meters
48
Digital Wrench - Data Trigger (Freeze Frame)
49
Digital Wrench - Special Tests Menu
50
Digital Wrench - Vehicle Historical Information
50
Digital Wrench - Output State Control Testing
51
Digital Wrench - Service Report
52
Digital Wrench - Ecu / Injector / Oil Pump Replacement Menu
53
Digital Wrench - Ecu Replacement
53
Digital Wrench - Fuel Injector Replacement
57
Digital Wrench - Electronic Oil Pump Flow Offset
59
Digital Wrench - Service Procedures Menu
61
Fuel Injector Break-In Timer Reset
61
Oil Pump Enrichment Mode Timer Reset
63
Ev Actuator Learn Procedure
64
Fuel Pump Prime Procedure
67
Gearing Change Reprogramming
69
Electronic Oil Pump Prime Procedure
70
Digital Wrench - Ecu Reprogramming (Reflash)
72
Digital Wrench - Vehicle Identification Information
76
Polaris Mobile Digital Wrench® (Pmdw)
78
Pvt System Diagnostics
79
Drive Belt
79
Drive Clutch
79
Driven Clutch
79
Belt Wear / Burn Diagnostics
80
Steering / Suspension Diagnostics
81
Shock Analysis
81
Electrical Diagnostics
82
Electrical Service Notes
82
Digital Multi-Meter (DMM) Notes
82
Static and Dynamic Testing
82
Connector Probing Guidelines
83
Testing Continuity / Resistance
84
Testing for a Short to Ground
84
Testing for a Short to Voltage
85
Testing for Intermittent Conditions
86
Testing Current Flow (Amperage)
86
Current Draw - Key off
86
Testing Voltage Drop
87
Maintenance Chapter 2 Maintenance 2
89
Emission Control Information
92
Emission Control Label
92
Emission Control Maintenance Requirements
92
Maintenance
92
Maintenance Overview
92
Non-Ionizing Radiation
92
Spare Belt Holder / Tools
92
Drive Belt Break-In
94
Engine Break-In Period
94
Engine Break-In Periods
94
Track Break-In
94
Vehicle Break-In
94
Maintenance Program
95
Maintenance Program Overview
95
Pre-Ride Inspection
95
Pre-Season Maintenance
96
Periodic Maintenance Chart
98
Lubricants / Service Products
103
50/50 Extended-Life Engine Antifreeze
105
Hood / Side Panel Service
106
Side Panel Installation
106
Side Panel Removal
106
Hood Installation
107
Hood Removal
107
Engine Maintenance
108
Throttle Lever Freeplay Adjustment
108
Throttle Lever Freeplay Inspection
108
Spark Plug Maintenance
109
Spark Plug Wire / Cap Maintenance
109
Coolant Bottle Level Check
110
Cooling System Maintenance
110
Cooling System Overview
110
Cooling System Bleeding
111
Drive Belt / Clutch Maintenance
112
Drive Belt Installation
112
Drive Belt Removal
112
Belt Deflection Inspection / Adjustment
114
Clutch Alignment / Offset - Ps-51607
115
Clutch Offset / Float Adjustment
116
Clutch Cleaning
117
Fuel / Air Intake / Exhaust Maintenance
118
Fuel Recommendation
118
Fuel System Maintenance
118
Fuel System Deicers
119
Intake Screens
119
Exhaust System Inspection
120
Chaincase Oil Level Check
121
Drive Chain Tension Adjustment
121
Drive System Maintenance
121
Chaincase Oil Change - Cover Drain Method
122
Chaincase Oil Change - Pump Method
122
Brake System Inspection
124
Brake System Maintenance
124
Brake Reservoir Fluid Level
125
Brake System Bleeding
126
Controls / Handlebar
128
Handlebar Component Fasteners
128
Steering / Suspension Maintenance
128
Handlebar Component Locations
129
Handlebar Angle Adjustment
130
Handlebar Riser Angle Adjustment
130
Left Hand Control Adjustment
131
Front Suspension
132
Front Suspension Inspection - Wide Fixed Camber
132
Control Arm Pivot Adjustment
133
Ski Alignment / Toe Adjustment
133
Ski Skag Inspection / Skag Replacement
134
Rear Suspension
136
Rear Suspension Inspection - Pro
136
Rear Suspension Inspection - Igx 146
137
Rail Slider Inspection
138
Track Inspection
138
Track Alignment
139
Track Tension Inspection
139
Track Tension Adjustment
140
Track Tension Specifications
141
Battery
142
Battery Maintenance
142
Dry Shipped Agm Battery Maintenance
142
Electrical System Maintenance
142
Lead Acid Low Maintenance Battery Maintenance
142
Battery Removal
143
Battery Installation
144
Battery Activation (Electric Start Models Only)
145
Battery off Season Storage
147
Battery Tender Port
147
Chassis Ground
147
Led Lights
148
Lights
148
Adjustable Headlight
149
Controls
150
Throttle Release Switch (Trs)
150
Drive Belt Storage
151
Fogging the Engine
151
Off Season Storage
151
Treating the Fuel System
151
Battery/Electrical System Storage
152
Chaincase
152
Cleaning the Snowmobile
153
Lubricate the Pivots
153
Storing the Snowmobile
153
Chapter 3 Engine / Cooling / Exhaust
155
General Information
159
Important Engine Service Notes
159
Service Specifications
159
Special Tools
160
Electronic Oil Pump
162
Electronic Oil Pump - Flow Offset Identification
162
Electronic Oil Pump Mounting
162
Oil Pump Line Connections
164
Oil Check Valve Fitting Hose Clamp Position
166
Oil Supply Hose Routing
167
External Oil Injector Check Valve Replacement
168
Oil Injector Check Valves
168
Cross Shaft Oil Gallery Outlet Check Valve
169
Cross Shaft Oil Gallery Outlet Check Valve Replacement
170
Cross Shaft Oil Gallery Outlet Check Valve Testing
170
Electronic Oil Pump - Resistance Check
176
Electronic Oil Pump Prime Procedure
176
Electronic Oil Pump Manual Prime Procedure
178
Digital Wrench - Electronic Oil Pump Flow Offset
179
Crankcase Weep Hole
181
Electronic Oil Pump - Trouble Codes / Protection Mode
181
Oil Tank
182
Oil Tank Assembly View
182
Oil Tank Removal
183
Oil Tank Installation
184
Engine Removal
185
Engine Service
185
Engine Installation
193
650 / 850 Engine
202
Engine Model Number Matrix - 2021
202
Engine Specifications
202
General Information
202
850 Engine
203
Engine Model Number Matrix - 2021
203
Engine Specifications
203
Component Torque Sequences
204
Component Orientation Views
208
Crankcase Sealant Path
209
Cylinder Assembly View
211
Engine Assembly Views
211
Crankcase Assembly View
212
Piston & Crankshaft Assembly View
213
Stator / Flywheel Assembly View
214
Engine Mount Assembly View
215
Water Pump Assembly View
216
Reed Valve Assembly View
218
Flywheel Removal / Inspection
219
Stator / Flywheel Service
219
Stator Removal / Inspection
220
Stator Installation
221
Flywheel Installation
222
Reed Valve Inspection
224
Reed Valve Service
224
Reed Petal Replacement Inspection
225
Reed Petal Removal
226
Reed Petal Installation
227
Cylinder Head Removal
229
Engine Disassembly / Inspection - Top End
229
General Information - Top End
229
Cylinder Head Inspection
230
Cylinder Removal
231
Cylinder Inspection
232
Cylinder Honing
233
Piston Removal
234
Piston Inspection
235
Piston Markings
235
Piston Ring Installed Gap
236
Piston Ring Markings
236
Piston Needle Bearing
237
Crankcase Disassembly
238
Engine Disassembly / Inspection - Bottom End
238
General Information - Bottom End
238
Crankshaft Removal
239
Lower Crankcase Cross Shaft Gallery Inspection
240
Lower Connecting Rod Bearing Inspection
241
Main Bearing Inspection
241
Pto Bearing Inspection
242
Crankshaft Truing
243
Crankshaft Index
244
Crankshaft Runout Inspection
244
Water Pump Removal
245
Water Pump Service
245
Water Pump Installation
248
Crankshaft Installation
250
Engine Assembly - Bottom End
250
Crankcase Assembly
252
Cylinder Installation
254
Cylinder Head Installation
255
Recoil
256
Recoil Assembly View
256
Recoil Housing Disassembly
257
Recoil Housing Removal
257
Recoil Housing Assembly
258
Recoil Housing Installation
260
E-Ves-II Overview
261
Electronic Variable Exhaust Valves (E-Ves-II)
261
E-Ves-II Assembly View
263
E-Ves-II Operation Notes
264
E-Ves-II Removal
268
E-Ves-II Disassembly
269
E-Ves-II Inspection
269
E-Ves-II Assembly
270
E-Ves-II Installation
271
E-Ves Diagnostic Trouble Codes (Dtcs)
272
Electronic Exhaust System (E-Ves-II) - Cable Travel Test
275
E-Ves-II - Using Digital Wrench Data Display
277
Ev Actuator Learn Procedure
278
Ev Actuator Mounting
281
Ev Actuator Connector Pinout
282
Ev Actuator Wire Harness Connector
282
Cooling System
283
Cooling System Assembly View
283
Coolant Bottle Assembly View
284
Cooling Hose - Hot Side Routing / Retention
285
Cooling Hose - Cold Side Routing / Retention
287
Coolant Bottle / Thermostat Removal
289
Coolant Bottle / Thermostat Installation
290
Coolant Bottle Overflow Line Routing
291
Thermostat Location
292
Thermostat Testing
292
Air Intake
293
Air Intake Assembly View
293
Air Intake Plenum Installation
294
Air Intake Plenum Removal
294
Air Intake Tube Removal
295
Air Intake Tube Installation
296
Air Box Removal
297
Air Box Installation
300
Exhaust
304
Exhaust Assembly View
304
Exhaust Manifold Assembly View
305
Exhaust Removal
306
Chapter 4 Engine Electrical
313
Diagnostic Power Connector
314
General Information
314
Engine Overheating Troubleshooting
315
Engine Protection Features
315
Engine Temperature Protection Modes
315
Detonation (Det) Protection Modes
316
Detonation (Det) Troubleshooting
317
Extended Idle Engine Shutdown Mode
317
Cleanfire Fuel Injection (Cfi) System
318
Cleanfire Fuel Injection Overview
318
Exhaust Gas Temperature (Egt) Sensor
319
Air Temperature / Pressure Sensor (T-Map)
320
Crankshaft Position Sensors (Cps)
320
Crankshaft Position Sensor Air Gaps
321
Engine Coolant Temperature (Ect) Sensor
322
Ignition Coil Packs
322
Fuel Pressure Sensor
323
Knock (Det) Sensor
323
Ecu (Cna) 34 Pin Connector Pinout
324
Electronic Control Unit (Ecu)
324
Ecu (Cnb) 34 Pin Connector Pinout
325
Ecu Label Information
326
Ecu Location / Mounting
326
Throttle Position Sensor (Tps)
328
Throttle Position Sensor (Tps) Overview
328
Throttle Position Sensor (Tps) Testing
328
Throttle Position Sensor (Tps) Wire Routing
330
Perc Forward Operation
332
Perc Operation
332
Perc Overview
332
Perc Troubleshooting Notes
332
Polaris Electronic Reverse Control (Perc)
332
Chapter 5 Fuel System
333
General Information
334
Service Warnings
334
Fuel Recommendation
335
Fuel System Deicers
335
Fuel Pump Prime Procedure
336
Fuel Pump Prime Procedure Without Service Tool
338
Fuel Type Selection - 7S Display
339
Fuel Type Selection - Standard Gauge
339
Fuel Injectors / Fuel Rail / Throttle Body
340
Fuel Rail / Throttle Body Assembly View
340
Fuel Hose Quick Disconnect Fittings
341
Throttle Body Removal
341
Throttle Body Installation
346
Fuel Rail / Fuel Injector Removal
351
Fuel Rail / Fuel Injector Installation
353
Fuel Injector Service
355
Fuel Tank Assembly View
357
Fuel Tank Service
357
Fuel Tank Removal
358
Fuel Tank Installation
361
Fuel Pump Removal
365
Fuel Pump Service
365
Fuel Pump Specifications
365
Fuel Pump Installation
366
Fuel Pump Wire Harness Routing
369
Fuel Line Routing
370
Fuel Line Service
370
Chapter 6 Final Drive / Brake Systems
373
Drive Chains
375
Drive Gears
375
General Information
375
Chaincase Sprocket Ratio Speed Chart
376
Chaincase Gearing Stock Settings - 2021
378
Gearing Change Reprogramming
379
Chaincase Assembly View
381
Chaincase Service
381
Chaincase Oil Level Check
382
Drive Chain Tension Adjustment
382
Chaincase Oil Change - Cover Drain Method
383
Chaincase Oil Change - Pump Method
383
Chaincase Cover Gasket Orientation
384
Chaincase Cover Torque Pattern
385
Chaincase Disassembly
385
Right Fender Chaincase Access Screws
385
Chaincase Assembly
388
Chaincase Cover Service
388
Chaincase Housing Removal
391
Chaincase Housing Installation
393
Chaincase Vent Line Routing
396
Driveshaft Assembly View
397
Driveshaft Service
397
Driveshaft Removal
398
Driveshaft Installation
399
Jackshaft Assembly View
400
Jackshaft Service
400
Jackshaft Installation
401
Jackshaft Removal
401
Brake System
403
Brake System General Notes
403
Brake System Assembly View
404
Master Cylinder Assembly View
405
Brake System Inspection
406
Brake Reservoir Fluid Level
407
Brake System Bleeding
408
Brake Lever / Master Cylinder Service
410
Phantom Brake Pad Inspection / Replacement
410
Phantom Brake Caliper Piston / Seal Replacement
415
Brake Disc Inspection / Replacement
417
Chapter 7 Pvt System
423
Clutch Weight
425
Drive Spring
425
Engagement Rpm
425
General Information
425
Neutral Speed
425
Shift out Over-Rev
425
Special Tools - Pvt System
425
1:1 Shift Ratio
426
Back-Shifting
426
Driven Helix / Ramp
426
Driven Spring
426
Final Gearing
426
Low / High Ratio
426
Shift out Rpm
426
Series 10 Drive Clutch Weights
428
Spring Free Length
428
Perc Team Lwt Driven Helixes
429
Team Ramp Angles
429
Belt Inspection
431
Drive Belt
431
Drive Belt Removal
432
Drive Belt Installation
433
Drive Clutch
434
Drive Clutch Identification
434
Drive Clutch Assembly View
435
Drive Clutch Disassembly
436
Drive Clutch Removal
436
Roller Removal
438
Roller Installation
439
Spider Button Installation
439
Bushing / Insert Replacement
440
Moveable Sheave Bushing/Insert Removal and Installation
440
Cover Bushing
441
Drive Clutch Assembly
442
Drive Clutch Installation
444
Belt-To-Sheave Clearance Adjustment
445
Spider Indexing
445
Driven Clutch
447
Driven Clutch Assembly View - Team Lwt
447
Driven Clutch Disassembly
448
Driven Clutch Removal
448
Driven Clutch Assembly
449
Driven Clutch Installation
450
Belt Deflection Inspection / Adjustment
451
Pvt System Adjustments
451
Clutch Alignment / Offset - Ps-51607
452
Clutch Offset / Float Adjustment
453
Clutch Cleaning
454
Chapter 8 Steering / Suspensions
455
General Information
458
Rod End Alignment
458
Rod End Engagement
458
Steering / Suspension General Inspections
458
Maximum Width / Toe / Camber Specifications
459
Steering / Front Suspension Assembly Views
460
Upper Steering / Handlebar Assembly View
460
Hand Guard Assembly View
461
Lower Steering Assembly View
462
Front Suspension Assembly View - Wide Fixed Camber
463
Front Shock Mounting Assembly View
464
Front Shock Mounting Assembly View - Vr1
465
Front Shock Mounting Assembly View - Switchback Assault 146
466
Ski Assembly View
467
Front Sway Bar Assembly View
468
Steering / Front Suspension Service
469
Steering Post Removal
469
Steering Post Service
469
Steering Post Installation
470
Ski Installation
473
Ski Removal
473
Ski Service
473
Spindle Removal
474
Spindle Service
474
Spindle Installation
475
Control Arm Service
477
Lower Control Arm Installation
477
Lower Control Arm Removal
477
Upper Control Arm Removal
478
Upper Control Arm Installation
479
Control Arm Pivot Service
480
Spherical Bearing Replacement
480
Pro-CC Rear Suspension Pivot / Brace Assembly View
481
Rear Susupension Assembly Views - Pro
481
Pro-CC Rail Assembly View
482
Pro-CC Bogie Wheel Assembly View
483
Pro-CC Front Torque Arm Assembly View
484
Pro-CC Rear Torque Arm Assembly View
485
Igx 146 Rear Suspension Pivot / Brace Assembly View
486
Rear Susupension Assembly Views - Igx 146
486
Igx 146 Rail Assembly View
487
Igx 146 Bogie Wheel Assembly View
488
Igx 146 Front Torque Arm Assembly View
489
Igx 146 Rear Torque Arm Assembly View
490
Bogie Wheel Service
491
Rear Suspension Service
491
Front Track Shock (Fts) Service
492
Shocks - Pro-CC Models
492
Rear Track Shock (Rts) Service
493
Front Track Shock (Fts) Service
494
Shocks - Igx 146 Models
494
Rear Track Shock (Rts) Service
496
Rear Suspension - Pro-CC Models
497
Rear Suspension Removal - Pro
497
Rear Suspension Installation - Pro
498
Pro-CC Rear Suspension Side to Side Play
499
Rear Suspension - Igx 146 Models
500
Rear Suspension Removal - Igx 146
500
Rear Suspension Installation - Igx 146
501
Controls / Handlebar
502
General Setup / Adjustments - All Models
502
Handlebar Component Fasteners
502
Handlebar Component Locations
503
Handlebar Angle Adjustment
504
Handlebar Riser Angle Adjustment
504
Left Hand Control Adjustment
505
Two Piece Throttle Control Removal
506
Two Piece Throttle Control Installation
508
Control Arm Pivot Adjustment
510
Front Suspension
510
Ski Alignment / Toe Adjustment
510
Ski Skag Inspection / Skag Replacement
511
Rail Slider Inspection
513
Rear Suspension
513
Track Inspection
513
Track Alignment
514
Track Tension Inspection
514
Track Tension Adjustment
515
Track Tension Specifications
516
Limiter Strap Adjustment
517
General Setup / Adjustments - Pro-CC Models
518
Suspension Quick Set-Up Guide
518
Shock Compression Damping
519
Shock Locations
519
Torsion Spring Adjustments
520
Front Suspension
526
Ifs Factory Clicker Settings
526
Ifs Factory Spring Settings
526
Front Track Shock Factory Clicker Settings
527
Rear Track Shock Factory Clicker Settings
527
Shock Rebuilding Tools
528
Shocks
528
2021 Shock Specifications
530
General Information
536
Shock Maintenance Overview
536
Walker Evans Shocks
536
Walker Evans Shock Valve Part Numbers - 3/8" I
537
Walker Evans Shock Valve Part Numbers - 7/16" I
538
Walker Evans Piston Valve Arrangement
540
Walker Evans Piston Valve Orientation
540
Walker Evans Piggyback Shock Ifp Depth
541
Walker Evans Force Piggyback
542
Walker Evans Piggyback Shock Assembly View
542
Walker Evans Piggyback Shock Disassembly
544
Walker Evans Piggyback Shock Assembly
548
Walker Evans Piggyback Shock Assembly View
554
Walker Evans Velocity Piggyback
554
Walker Evans Velocity Piggyback Shock Disassembly
556
Walker Evans Velocity Piggyback Shock Assembly
560
Chapter 9 Chassis
565
General Cautions and Notes
567
General Information
567
Chassis Assembly Views
568
Right Bulkhead / Chaincase Assembly View
568
Left Bulkhead / Side Support Assembly View
569
Over Structure Assembly View
570
Clutch Guard / Footrests Assembly View
571
Tunnel Assembly View
572
Body Assembly Views
573
Hood Assembly View
573
Hood Foam Assembly View
574
Hood Cap Assembly View
575
Nosepan Assembly View
576
Right Fender Assembly View
577
Left Fender Assembly View
578
Right Side Panel Assembly View
579
Left Side Panel Assembly View
580
Console Assembly View
581
Seat Assembly View
582
Bumper Assemby Views
583
Front Bumper Assembly View
583
Rear Bumper / Closeoff Assembly View
584
Body Service
585
Side Panel Installation
585
Side Panel Removal
585
Hood Installation
586
Hood Removal
586
Console Removal
587
Console Installation
589
Bonded Component Overview
592
Bonded Component Service
592
Adhesive Applicator Kits
593
Bonded Component Surface Preparation
593
Adhesive Application
594
Adhesive Application Patterns
595
Bulkhead Floor Plate Installation
599
Bulkhead Floor Plate Removal
599
Front Tunnel Bulkhead Cooler Removal
600
Front Tunnel Bulkhead Cooler Installation
601
Left Bulkhead Clip Removal
602
Left Bulkhead Clip Installation
603
Right Bulkhead Clip Removal
604
Right Bulkhead Clip Installation
605
Left Support Brace Installation
606
Left Support Brace Removal
606
Chapter 10 Battery / Electrical
607
Charging / Lighting System
611
General Information
611
Ignition Timing
611
Spark Plugs
611
Diagnostic Power Connector
612
Chassis Harness Retention Locations
614
Chassis Harness Routing
615
Rear Harness Component Locations
616
Rear Harness Routing / Retention
617
Hood Harness Component Locations (Standard Instrument Cluster)
619
Hood Harness Routing / Retention (Standard Instrument Cluster)
620
Hood Harness Component Locations (7S Display)
621
Hood Harness Routing / Retention (7S Display)
622
Handlebar Harness
623
Handlebar Harness Component Locations
623
Handlebar Harness Routing / Retention
624
Handlebar Connections Pinout
625
Handlebar Harness Connector Terminal Inspection
625
Handlebar Harness Connector Terminal De-Pinning
626
Left Hand Control Overview
629
Left Hand Control Pinout
629
Diagnostic Trouble Codes (Dtcs) - Left Hand Control
630
Left Hand Control Service
631
Additional Routings
634
Egt Sensor Routing
634
Speed Sensor Harness Routing
636
Knock (Det) Sensor Harness Routing
637
Engine Coolant Temperature (Ect) Sensor Harness Routing
638
Ignition Coil Harness Routing
639
Fuel Injector Harness Routing
641
Oil Pump Jumper Harness Routing
643
Load Center
644
Load Center Details
644
Relay / Fuse Details
645
Load Center Location
647
Battery
648
Battery Removal
648
Specifications
648
Battery Installation
649
Battery Identification
651
Battery Activation (Electric Start Models Only)
652
Dry-Shipped Agm Battery
652
Dry Shipped Agm Battery Charging and Testing
654
Dry Shipped Agm Battery Maintenance
654
Agm Battery Charging - Deeply Discharged (below 3 Volts)
655
Agm Battery Charging - Low Charge
655
Agm Low Maintenance Battery
655
Agm Low Maintenance Battery Charging
655
Agm Low Maintenance Battery Maintenance
656
Agm Low Maintenance Battery Testing
656
Battery Conductance Analyzer
656
Battery Testing
656
Battery Load Test
657
Battery Open Circuit Voltage Test (Ocv)
657
Battery Specific Gravity Test
657
Battery off Season Storage
658
Battery Tender Port
658
Standard Instrument Cluster
659
Standard Instrument Cluster Installation
659
Standard Instrument Cluster Removal
659
Standard Instrument Cluster Pinout
660
7S Display Overview
661
7S Display Removal
661
7S Display with Integrated Ride Command
661
7S Display Installation
662
7S Display Pinout
664
Headlight Assembly View
665
Led Headlight / Tail Light
665
Led Headlight Overview
666
Led Headlight Removal
666
Led Headlight Installation
667
Taillight Assembly View
668
Led Tail Light Overview / Service
669
Led Taillight Installation
669
Led Taillight Removal
669
Pbr Location
671
Pbr Overview
671
Power Boosting Regulator (Pbr)
671
Pbr Details
672
Pbr Circuit
673
Pbr Diagnostic Trouble Code List
674
Pbr Testing
674
Pbr Update / Replacement
676
Stator
678
Stator Circuit / Architecture
678
Stator Harness Routing
680
Ferrite Suppressor
681
Controllers / Converters
682
Ev Actuator Connector Pinout
682
Ev Actuator Wire Harness Lead Routing
683
Auxiliary Stop Switch
684
Ignition Switch
684
Oil Level Sender
684
Switches
684
Brake Switch
685
Tether Switch
685
Throttle Release Switch
685
Battery Power Fuse
686
Battery Tender Fuse
686
Circuit Breaker
686
Fuses / Diodes / Resistors
686
Battery Charge Relay
687
Gauge Power Relay
687
Relay Overview
687
Relays
687
Capacitors
688
Ground Speed Sensor Capacitor Overview
688
Measuring Capacitance
688
Battery Bracket Assembly View
689
Electric Start / Battery Bracket
689
Electric Start Harness Routing
690
Battery Harness Routing
692
Starter Motor / Flex Drive Assembly View
696
Starter Motor / Flex Drive Removal
697
Starter Motor / Flex Drive Installation
698
Starter Solenoid Bench Test
699
Circuit Diagram Viewing
700
Circuit Diagrams
700
Ignition Control System Overview
700
Next-Gen Service Power Harness Circuit Diagram
700
Hand / Thumb Warmers
701
Smartwarmers Diagnostic Overview
701
Full Length Hand Warmer Resistance Check
703
Full Length Hand Warmers
703
Thumb Warmer Diagnostics
703
Thumb Warmer Resistance Check
703
Heated Grip Calibration Procedure
704
Accessory Power Connectors
706
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