Chrysler Sebring 2004 Service Manual page 1254

JR
PUMP (Continued)
(2) Place Installation Spacer (Fig. 8), Special Tool
6936, on top of the power steering pump pulley.
Fig. 8 Special Tool 6936 Installed On Pulley
1 - SPECIAL TOOL 6936
2 - POWER STEERING PUMP PULLEY
3 - POWER STEERING PUMP
(3) Mount Installer, Special Tool C-4063, in inter-
nal threads of the power steering pump shaft and
against Special Tool 6936 on power steering pump
pulley (Fig. 9).
Fig. 9 Installing Pulley On Shaft Of Pump (Typical)
1 - SPECIAL TOOL C-4063
2 - POWER STEERING PUMP
3 - POWER STEERING PUMP BRACKET
4 - WRENCHES
(4) Ensuring that special tool and pulley remain
aligned with pump shaft, force pulley onto power
steering pump shaft until Special Tool 6936 is
against the end of the power steering pump shaft.
When Special Tool 6936 is against the shaft of
the power steering pump, Special Tool C-4063
will no longer be able to be turned.
(5) Remove Installer from power steering pump.
(6) Install power steering pump and mounting
bracket back on engine.(Refer to 19 - STEERING/
PUMP - INSTALLATION)
INSTALLATION
INSTALLATION - PUMP (2.0L/2.4L ENGINE)
WARNING: POWER STEERING FLUID, ENGINE
COMPONENTS AND EXHAUST SYSTEM MAY BE
EXTREMELY HOT IF ENGINE HAS BEEN RUNNING.
DO NOT START ENGINE WITH ANY LOOSE OR DIS-
CONNECTED HOSES, OR ALLOW HOSES TO
TOUCH HOT EXHAUST MANIFOLD OR CATALYST.
(1) Install power steering pump and front mount-
ing bracket as an assembly back in vehicle, using
reverse order of removal.
(2) Install power steering pump and front bracket
on the cast aluminum engine bracket. Loosely install
the upper mounting pivot bolt.
(3) Loosely install
through the adjustment slot in the front mounting
bracket.
(4) Loosely install the nut mounting the power
steering pump to its rear mounting bracket adjust-
ment slot.
(5) Install power steering pump drive belt on
power steering pump pulley. Install a 1/2 in. breaker
bar in the square adjusting hole in the front power
steering pump mounting bracket and adjust belt.
(Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE
BELTS - ADJUSTMENTS)
(6) When correct drive belt tension is obtained,
first tighten the two adjusting slot fasteners (one
bolt, one nut) to a torque of 54 N·m (40 ft. lbs.). Next,
tighten the power steering pump mounting bracket
top pivot bolt to a torque of 54 N·m (40 ft. lbs.).
(7) Using a lint free towel, wipe clean all open
power steering hose ends, and power steering pump
fittings.
(8) Install a new O-ring on end of power steering
pressure hose fitting. Lubricate all O-rings using
fresh clean power steering fluid.
(9) Install the power steering pressure hose on the
power steering pump pressure fitting (Fig. 3).
Tighten the tube nut to a torque of 31 N·m (275 in.
lbs.).
(10) Install accessory drive splash shield.
(11) Lower vehicle.
(12) Install power steering fluid supply hose on
power steering pump supply fitting. Install hose
clamp. Be sure hose clamp is installed on hose past
upset bead on suction fitting.
(13) Connect negative (-) cable back on negative
post of battery.
PUMP 19 - 33
the pump mounting bolt