Chrysler Sebring 2004 Service Manual page 1190

JR
FUEL RAIL (Continued)
Fig. 13 THROTTLE AND SPEED CONTROL CABLE
(1) Release fuel system pressure. Refer to Fuel
System Pressure Release Procedure in this section.
(2) Disconnect the negative battery cable.
(3) Remove intake manifold plenum. Refer to the
Engine section for information.
(4) Remove intake manifold plenum mounting
bolts. Lift Plenum up off of engine. Cover intake
manifold to prevent foreign material from entering
engine.
(5) Disconnect fuel supply tube quick connect fit-
ting at the rear of the fuel rail. Refer to Quick Con-
nect Fittings in the Fuel Delivery Section.
(6) If the injector connectors are not tagged with
their cylinder number, tag them to identify the cor-
rect cylinder (Fig. 14).
(7) Remove electrical connectors from the fuel
injectors.
(8) Remove mounting bolts on both sides of fuel
rail.
(9) Lift fuel rail straight up off of cylinder head.
(10) Remove retaining clips from fuel injectors at
fuel rail.
(11) Remove fuel injector from fuel rail.
INSTALLATION
INSTALLATION - 4 CYLINDER
(1) Ensure injector
O-rings if damaged.
(2) Lubricate injector O-rings with a drop of clean
engine oil to ease installation.
(3) Put the tip of each injector into their ports.
Push the assembly into place until the injectors are
seated in the ports.
holes are clean. Replace
Fig. 14 Injector Electrical Connectors
1 - FUEL INJECTOR
2 - IGNITION COIL
(4) Install the 2 fuel rail mounting bolts to intake
manifold. Tighten bolts to 11.9 N·m (105 in. lbs.)
torque.
(5) Install the fuel rail mounting bolt to cylinder
head. Tighten bolt to 22 N·m (195 in. lbs.) torque
(6) Connect the connectors to the fuel injectors.
(7) Install fuel rail support bracket and loosely
install all bolts (Fig. 11).
(8) Tighten three fasteners to intake manifold to
28.3 N·m (250 in. lbs.) torque.
(9) Tighten two bolts to fuel rail to 8.5 N·m (75 in.
lbs.) torque.
(10) Install wiring harness to brackets (Fig. 12).
(11) Connect the throttle and speed control cables
to fuel rail bracket (Fig. 13).
(12) Connect negative battery cable.
(13) Use the DRBIII
fuel system. Check for leaks.
INSTALLATION - 2.7L
(1) Lightly lubricate the fuel injector O-rings with
a couple drops of clean engine oil.
(2) Install retaining clips on fuel injectors.
(3) Push injectors into fuel injector rail until clips
are in the correct position.
(4) Position fuel rail over cylinder heads, and push
rail into place. Tighten fuel rail mounting bolts to
11.9 N·m (105 in. lbs.) torque.
(5) Connect the fuel supply tube quick connect fit-
ting to the fuel rail. Refer to Quick Connect Fittings
in the Fuel Delivery Section.
(6) Connect the electrical connectors to the fuel
injectors.
FUEL DELIVERY 14 - 9
scan tool to pressurize the