Chrysler Sebring 2004 Service Manual page 1025

9 - 98 ENGINE 2.4L DOHC
CAMSHAFT(S) (Continued)
Fig. 20 Camshaft Bearing Cap - Removal
1 - REMOVE OUTSIDE BEARING CAPS FIRST
(3) Measure the lobe actual wear (unworn area -
wear zone = actual wear) (Fig. 21) and replace cam-
shaft if out of limit. Standard value is 0.0254 mm
(0.001 in.), wear limit is 0.254 mm (0.010 in.).
Fig. 21 Checking Camshaft(s) for Wear
1 - UNWORN AREA
2 - ACTUAL WEAR
3 - BEARING JOURNAL
4 - LOBE
5 - WEAR ZONE
INSTALLATION
CAUTION: Ensure that NONE of the pistons are at
top dead center when installing the camshafts.
(1) Lubricate all camshaft bearing journals, rocker
arms and camshaft lobes.
(2) Install all rocker arms in original positions, if
reused.
(3) Position camshafts on cylinder head bearing
journals. Install right and left camshaft bearing caps
No. 2 – 5 and right No. 6. Tighten M6 fasteners to 12
N·m (105 in. lbs.) in sequence shown in (Fig. 22).
(4) Apply Mopar Gasket Maker to No. 1 and No.
6 bearing caps (Fig. 23). Install bearing caps and
tighten M8 fasteners to 28 N·m (250 in. lbs.).
Fig. 22 Camshaft Bearing Cap Tightening Sequence
Fig. 23 Camshaft Bearing Cap Sealing
1 - 1.5 mm (.060 in.) DIAMETER BEAD OF MOPAR GASKET
MAKER
NOTE: Bearing end caps must be installed before
seals can be installed.
(5) Install camshaft oil seals (Refer to 9 -
ENGINE/CYLINDER
SEAL(S) - INSTALLATION).
(6) Install camshaft target magnet and camshaft
position sensor.
(7) Install cylinder head cover (Refer to 9 -
ENGINE/CYLINDER
COVER - INSTALLATION).
(8) Install timing belt rear cover and camshaft
sprockets (Refer to 9 - ENGINE/VALVE TIMING/
TIMING BELT COVER(S) - INSTALLATION).
(9) Install timing belt (Refer to 9 - ENGINE/
VALVE TIMING/TIMING BELT AND SPROCKETS -
INSTALLATION).
HEAD/CAMSHAFT
HEAD/CYLINDER
JR
OIL
HEAD