Table of Contents
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GENERAL INFORMATION
CYLINDER HEAD/VALVES
ITEM
Cylinder head bolt
Cam sprocket bolt
Cam chain tensioner lifter screw ('02 - '05 model)
PCV joint bolt (After '05 model)
QTY
4
2
1
1
THREAD
DIA. (mm)
6
5
6
6
TORQUE
N'lti (kgfrn, Ibfft)
12(1.2,9)
8.8 (0.9, 6.5)
3.9 (0.4, 2.9)
10(1.0,7)
REMARKS
NOTE1
NOTE 1
KICKSTARTER/DRIVE PULLEY/DRIVEN PULLEY/CLUTCH
ITEM
Clutch outer nut
Drive pulley face nut
QTY
1
1
THREAD
DIA. (mm)
10
12
TORQUE
N-m (kgf-m, Ibfft)
39 (4.0, 29)
32 (3.3, 24)
REMARKS
NOTE1
FINAL REDUCTION
ITEM
Final drive oil check bolt
QTY
1
THREAD
DIA. (mm)
8
TORQUE
N-m (kgf-m, Ibfft)
13(1.3,9)
REMARKS
ALTERNATOR/STARTER
ITEM
Alternator/starter bolt
Flywheel nut
Radiator cooling fan bolt
QTY
3
1
3
THREAD
DIA. (mm)
6
12
6
TORQUE
N-m (kgf-m, Ibfft)
12(1.2,9)
44 (4.5, 33)
7.8 (0.8, 5.8)
REMARKS
CRANKSHAFT/PISTON/CYLINDER
ITEM
Crankcase bolt
QTY
9
THREAD
DIA. (mm)
6
TORQUE
N-m (kgf-m, Ibfft)
12(1.2,9)
REMARKS
NOTE 1
LIGHTS/METERS/SWITCHES
ITEM
ECT sensor
QTY
1
THREAD
DIA. (mm)
PT1/8
TORQUE
N-m (kgf-m, Ibfft)
10(1.0,7)
REMARKS
NOTE 2
FRAME
MAINTENANCE
ITEM
Brake cable adjust lock nut
QTY
2
THREAD
DIA. (mm)
8
TORQUE
N-m (kgf-m, Ibfft)
6.8 (0.7, 5)
REMARKS
ENGINE MOUNTING
ITEM
Engine hanger link bolt (frame side)
Engine mounting nut (engine side)
QTY
2
1
THREAD
DIA. (mm)
10
10
TORQUE
N-m (kgf-m, Ibfft)
39 (4.0, 29)
49 (5.0, 36)
REMARKS
NOTE 5
FRONT WHEEL/BRAKE/SUSPENSION/STEERING
ITEM
Front axle nut
Front brake arm nut
Handlebar post nut
Steering stem lock nut
Equalizer cover bolt
QTY
1
1
1
1
1
THREAD
DIA. (mm)
10
5
10
BC1
6
TORQUE
N-m (kgf-m, Ibfft)
44 (4.5, 33)
5.8 (0.6, 4.3)
42(4.3,31)
69(7.0,51)
12(1.2,9)
REMARKS
NOTE 5
NOTE 5
NOTE 3
1-11
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Troubleshooting
