Honda Super Cub 2019 Manual
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Honda Super Cub 2019 Manual

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20180726215216_32K0GC000_eng_BOOK Page 1 Thursday, July 26 2018 21:57:26 JST
This manual should be considered a permanent part of the
motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your
actual vehicle.
© 2018 Honda Motor Co., Ltd.

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Summary of Contents for Honda Super Cub 2019

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate C125A ED type.
  • Page 3 20180726215216_32K0GC000_eng_BOOK Page 3 Thursday, July 26 2018 21:57:26 JST A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING...

  • Page 4: Table Of Contents

    20180726215216_32K0GC000_eng_BOOK Page 4 Thursday, July 26 2018 21:57:26 JST Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 57 Troubleshooting P. 99 Information P. 119 Specifications P. 133 Index P. 136...

  • Page 5: Motorcycle Safety

    20180726215216_32K0GC000_eng_BOOK Page 5 Thursday, July 26 2018 21:57:26 JST Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 11 Riding Precautions ..........

  • Page 6: Safety Guidelines

    20180726215216_32K0GC000_eng_BOOK Page 6 Thursday, July 26 2018 21:57:26 JST Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ●...
  • Page 7 20180726215216_32K0GC000_eng_BOOK Page 7 Thursday, July 26 2018 21:57:26 JST Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your motorcycle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition.
  • Page 8 20180726215216_32K0GC000_eng_BOOK Page 8 Thursday, July 26 2018 21:57:26 JST Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the (Off) position, and other enclosure. evaluate the condition of your motorcycle. WARNING Inspect for fluid leaks, check the tightness of Running the engine of your motorcycle...

  • Page 9: Image Labels

    20180726215216_32K0GC000_eng_BOOK Page 9 Thursday, July 26 2018 21:57:26 JST Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 10 20180726215216_32K0GC000_eng_BOOK Page 10 Thursday, July 26 2018 21:57:26 JST Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 11 20180726215216_32K0GC000_eng_BOOK Page 11 Thursday, July 26 2018 21:57:26 JST Image Labels ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage. • Read carefully the instructions contained in user's manual and installation guide before installing any accessory.
  • Page 12 20180726215216_32K0GC000_eng_BOOK Page 12 Thursday, July 26 2018 21:57:26 JST Image Labels TYRE INFORMATION LABEL Cold tyre pressure: [Driver] Front 200 kPa (2.00 kgf/cm , 29 psi) Rear 225 kPa (2.25 kgf/cm , 33 psi) Tyre size: Front 70/90-17M/C 38P Rear 80/90-17M/C 50P Tyre brand: Front...
  • Page 13 20180726215216_32K0GC000_eng_BOOK Page 13 Thursday, July 26 2018 21:57:26 JST Image Labels DRIVE CHAIN LABEL Keep chain adjusted and lubricated. Freeplay 25 - 35 mm (1.0 - 1.4 in)

  • Page 14: Safety Precautions

    20180726215216_32K0GC000_eng_BOOK Page 14 Thursday, July 26 2018 21:57:26 JST Safety Precautions Safety Precautions WARNING Not wearing a helmet increases the Ride cautiously and keep your hands on the ● chance of serious injury or death in a handlebar and feet on the footpegs. crash.

  • Page 15: Riding Precautions

    20180726215216_32K0GC000_eng_BOOK Page 15 Thursday, July 26 2018 21:57:26 JST Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability.
  • Page 16 20180726215216_32K0GC000_eng_BOOK Page 16 Thursday, July 26 2018 21:57:26 JST Riding Precautions Anti-lock Brake System (ABS) on Front Engine Braking Wheel Engine braking helps slow your motorcycle This model equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the front slowing action, downshift to a lower gear.
  • Page 17 To reduce the likelihood of theft, always lock ● the handlebar, lock the ignition switch P. 37) and leave your motorcycle while taking the Honda SMART Key with you. Centre stand Deactivate the Honda SMART Key system if Centre necessary.
  • Page 18 20180726215216_32K0GC000_eng_BOOK Page 18 Thursday, July 26 2018 21:57:26 JST Riding Precautions Turn the ignition switch to the (Lock) Refuelling and Fuel Guidelines position ( P. 30) and lock the ignition Follow these guidelines to protect the engine, switch ( P. 37). fuel system and catalytic converter: Set the anti-theft alarm system.

  • Page 19: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 20: Loading

    20180726215216_32K0GC000_eng_BOOK Page 20 Thursday, July 26 2018 21:57:26 JST Loading Loading WARNING Overloading, improper loading or Carrying extra weight affects your ● carrying a passenger can cause a crash motorcycle's handling, braking and stability. and you can be seriously hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 21: Operation Guide

    (P.26) Motorcycle • Switches (P.28) • Steering Lock (P.30) Before pulling away, indicate • Honda SMART Key System your direction with the turn (P.31) signal switch, and check for • Anti-theft Alarm System oncoming traffic. (P.39) • Answer Back System...
  • Page 22 20180726215216_32K0GC000_eng_BOOK Page 22 Thursday, July 26 2018 21:57:26 JST Parking (P.14) Braking Close the throttle and apply the front and rear brakes together. Park on a firm level surface. Use the stand, and lock the The brakelight will indicate that steering.
  • Page 23 20180726215216_32K0GC000_eng_BOOK Page 23 Thursday, July 26 2018 21:57:26 JST Parts Location Data link connector EM mode connector (P.107) Right side cover opener switch (P.56) Throttle grip (P.94) Front brake lever Helmet holder (P.55) Right side cover (P.56) Engine oil fill cap (P.81) Spark plug (P.78)
  • Page 24 20180726215216_32K0GC000_eng_BOOK Page 24 Thursday, July 26 2018 21:57:26 JST Battery (P.75) Fuse box (P.117) Helmet holder (P.55) Fuel fill cap (P.53) Seat open button (P.55) Crankcase breather (P.95) Drive chain (P.89) Centre stand (P.14) Shift lever (P.51)
  • Page 25 20180726215216_32K0GC000_eng_BOOK Page 25 Thursday, July 26 2018 21:57:26 JST Instruments Gear position indicator The gear position is shown in the gear position indicator. Speedometer "-" appears when the transmission is not shift properly. Odometer [TOTAL]/Tripmeter [TRIP A/B] Mode button switches between the odometer and the tripmeter.
  • Page 26 20180726215216_32K0GC000_eng_BOOK Page 26 Thursday, July 26 2018 21:57:26 JST Display Setting The established setting can also be set by You can adjust the two settings. turning the ignition switch to the (Off) position. • Clock setting • E type only Changing of mileage unit The control is automatically switched from Ordinary display (Odometer)
  • Page 27 20180726215216_32K0GC000_eng_BOOK Page 27 Thursday, July 26 2018 21:57:26 JST Instruments (Continued) 1 Clock setting: Press the mode button until the desired minute is displayed. Turn the ignition switch to the (On) position. With odometer displayed, press and hold the mode button, the hour digits start flashing.
  • Page 28 20180726215216_32K0GC000_eng_BOOK Page 28 Thursday, July 26 2018 21:57:26 JST 2 Changing of mileage unit: E type only Press the mode button to select either “km” or “mile”. Press and hold the mode button. The mileage unit is set, and then the display returns to the ordinary display.
  • Page 29 Anti-theft Alarm System: (P.39) Honda SMART Key indicator Comes on when vehicle and Honda SMART Key verification is complete, and the ignition switch can be operated. Goes off when the ignition switch is turned to the (On) position. When the Honda SMART Key Indicator Flashes:...
  • Page 30 20180726215216_32K0GC000_eng_BOOK Page 30 Thursday, July 26 2018 21:57:26 JST ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position. Goes off when your speed reaches approximately 10 km/h (6 mph). If it comes on while riding: (P.102) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 31 20180726215216_32K0GC000_eng_BOOK Page 31 Thursday, July 26 2018 21:57:26 JST Switches Start button Turn signal switch Pressing the switch turns the turn signal off. Horn button Headlight dimmer switch • : High beam • : Low beam...
  • Page 32 (Off) Anti-theft Alarm System: Turns engine off. (P.39) (On) ON/OFF button Turns electrical system This button is used to activate or on for starting/riding. deactivate the Honda SMART Key system, and also to confirm the activation status. (P.32) Continued...
  • Page 33 20180726215216_32K0GC000_eng_BOOK Page 33 Thursday, July 26 2018 21:57:26 JST Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the ignition switch down, and turn it to prevent theft. (Lock) position.
  • Page 34 20180726215216_32K0GC000_eng_BOOK Page 34 Thursday, July 26 2018 21:57:26 JST Honda SMART Key System The Honda SMART Key system allows you to operate the main switch without inserting a key into a keyhole. The system runs a two-way authentication between the motorcycle and the Honda SMART Key to verify if it is the registered Honda SMART Key.
  • Page 35 To check the Honda SMART Key system status ON/OFF button Lightly press the ON/OFF button. The LED of the Honda SMART Key will show the status. When the LED of the Honda SMART Key is: Green: Honda SMART Key (activation) system authentication can be performed.
  • Page 36 Honda SMART Key system may not work properly in the following environments. • When the Honda SMART Key battery is depleted. • When there are facilities nearby that generate strong radio waves or noise such as TV towers, power stations, radio stations, or airports.
  • Page 37 (Continued) Anyone can unlock the ignition switch and When the ignition switch is locked: start the engine if your Honda SMART Key is The system can be operated within the within operating range of your motorcycle, shaded area shown in the illustration.
  • Page 38 You should always keep the Honda SMART Key on your person after you get on and off the motorcycle or while riding. Do not place the Honda SMART Key in any compartment. Continued...

  • Page 39: Switch (P

    When the Honda SMART Key system does not work properly (P.105) To Unlock the Ignition Switch Make sure that the Honda SMART Key is If someone without the Honda SMART Key activated. (P.32) tries to turn the ignition switch, the ignition To authenticate the Honda SMART Key switch rotates freely.
  • Page 40 (Off) after turning the ignition switch from (On) to (Off) or (Lock) position. • Switch the Honda SMART Key system to deactivation. (P.32) Make sure that the Honda SMART Key indicator and ignition switch ring go off, the turn signals flash once, and the buzzer rings 1 time.
  • Page 41 (Off) position, the steering cannot be locked. Lightly press the ON/OFF button. The red To lock the steering, unlock the ignition LED of the Honda SMART Key comes on. While the red LED is on, press the answer switch. back button.
  • Page 42 20180726215216_32K0GC000_eng_BOOK Page 42 Thursday, July 26 2018 21:57:26 JST Anti-theft Alarm System The anti-theft alarm system is a device to reduce the likelihood of theft. When the sensor detects vibration or movement with the ignition switch in the (Off) or (Lock) position and the system is set, the alarm is activated.
  • Page 43 20180726215216_32K0GC000_eng_BOOK Page 43 Thursday, July 26 2018 21:57:26 JST Anti-theft Alarm System (Continued) If the ignition switch is left in the (Off) or Setting the Anti-theft Alarm System (Lock) position for more than 10 days, the Turn the ignition switch to (Off) or anti-theft alarm system will no longer (Lock) position.
  • Page 44 To stop the anti-theft alarm activation, do To cancel the anti-theft alarm system, do one of the following: one of the following: • Press the alarm button on the Honda • Press the alarm button on the Honda SMART Key. SMART Key.
  • Page 45 Adjusting the Sensitivity of Anti-theft Repeat this step 3 times as follows: Alarm System Press the alarm button on the Honda You can select from 3 sensitivity levels for the SMART Key 2 times and the ignition anti-theft alarm system.
  • Page 46 P. 75) in the motorcycle is discharged or 1 time of alarm rings: low sensitivity there is a system problem. Remove the The Honda SMART Key indicator and battery and see your dealer. ignition switch ring come on while setting.
  • Page 47 The answer back system is a device to find Ignition the position of your motorcycle. When you switch ring Answer press the answer back button on the Honda back button SMART Key with the ignition switch in the (Off) or (Lock) position, your motorcycle...
  • Page 48 20180726215216_32K0GC000_eng_BOOK Page 48 Thursday, July 26 2018 21:57:26 JST Operation Adjusting the Answer Back Buzzer Sound Volume Level Press the answer back button on the Honda SMART Key. You can select the buzzer sound volume from 3 levels. The answer back system will not function when the ignition switch is in the (On) position.
  • Page 49 3 levels for the sound volume. Press the answer back button on the The Honda SMART Key indicator and Honda SMART Key 2 times and the ignition switch ring come on while setting. ignition switch 1 time. Wait for about 10 seconds until the ignition switch ring starts blinking.
  • Page 50 Honda SMART Key 3 times and the Remove the centre cover. (P.77) ignition switch 1 time. Make sure that the Honda SMART Key is When the answer back button is pressed, activated. (P.32) the LED on the Honda SMART Key Push the ignition switch to authenticate the comes on.
  • Page 51 Press and hold the answer back button about Remove the EM mode coupler from the EM 2 seconds, LED on Honda SMART Key is mode connector to finish setting. changed to be red. The sound pattern is also set if you...
  • Page 52 (Off) position and wait 10 seconds before trying to start the engine again to recover battery This motorcycle is equipped with a Honda voltage. SMART Key system. Always keep Honda • Extended fast idling and revving the engine...
  • Page 53 20180726215216_32K0GC000_eng_BOOK Page 53 Thursday, July 26 2018 21:57:26 JST Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: Open the throttle slightly (about 3 mm (0.1 Open the throttle fully and press the start in), without freeplay).
  • Page 54 20180726215216_32K0GC000_eng_BOOK Page 54 Thursday, July 26 2018 21:57:26 JST Shifting Gears U type ED, E type Your motorcycle transmission has four Your motorcycle transmission has four forward gears. forward gears. The gearshift operation differs when stopping • Four-up shift pattern when you shift with and when moving.
  • Page 55 20180726215216_32K0GC000_eng_BOOK Page 55 Thursday, July 26 2018 21:57:26 JST Shifting Gears (Continued) Proper shifting can prevent damaging the engine and transmission. Stopping Moving...
  • Page 56 20180726215216_32K0GC000_eng_BOOK Page 56 Thursday, July 26 2018 21:57:26 JST Refuelling Do not fill with fuel above the lower edge of Lower edge of Fuel fill cap the filler neck. filler neck Fuel type: Unleaded petrol only Fuel octane number: Your motorcycle is designed to use Research Octane Number (RON) 91 or higher.
  • Page 57 20180726215216_32K0GC000_eng_BOOK Page 57 Thursday, July 26 2018 21:57:26 JST Refuelling (Continued) WARNING Opening the Fuel Fill Cap Open the seat. (P.55) Petrol is highly flammable and Turn the fuel fill cap counterclockwise until it explosive. You can be burned or stops and remove the cap.
  • Page 58 Seat Open be seriously hurt or killed. The seat open button can be operated when the Honda SMART Key is in the operating Use the helmet holder only while range ( P. 33) and the ignition switch is in parked.
  • Page 59 20180726215216_32K0GC000_eng_BOOK Page 59 Thursday, July 26 2018 21:57:26 JST Storage Equipment (Continued) Right Side Cover Document Bag/Tool Kit The document bag and tool kit are held by Open the rubber band in the document Open the seat. (P.55) compartment behind the right side cover. Push the right side cover opener switch.

  • Page 60: Maintenance

    Adjusting the Headlight Aim ......P. 96 Maintenance Schedule........P. 59 Other Replacement........... P. 97 Maintenance Fundamentals ......P. 62 Replacing the Honda SMART Key Battery..P. 97 Tool ............... P. 74 Removing & Installing Body Components.. P. 75 Battery ..............P. 75 Centre Cover ............

  • Page 61: Importance Of Maintenance

    20180726215216_32K0GC000_eng_BOOK Page 61 Thursday, July 26 2018 21:57:26 JST Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required.

  • Page 62: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and equipped road test your motorcycle after each periodic technicians. Your dealer meets all of these maintenance is carried out.
  • Page 63 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Shop Lubricate Manual. : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 64 20180726215216_32K0GC000_eng_BOOK Page 64 Thursday, July 26 2018 21:57:26 JST Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 62 × 1,000 mi Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Shoes/Pads Wear 87, 84 Brake System...

  • Page 65: Maintenance Fundamentals

    20180726215216_32K0GC000_eng_BOOK Page 65 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front: check brake fluid level and pads wear. To ensure safety, it is your responsibility to P. 83, P. 84 perform a pre-ride inspection and make sure Rear: check shoes wear and freeplay, adjust that any problem you find is corrected.
  • Page 66 20180726215216_32K0GC000_eng_BOOK Page 66 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label.
  • Page 67 20180726215216_32K0GC000_eng_BOOK Page 67 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Battery NOTICE Your battery is a maintenance-free type and can Your motorcycle has a maintenance-free type be permanently damaged if the cap strip is battery. You do not have to check the battery removed.
  • Page 68 20180726215216_32K0GC000_eng_BOOK Page 68 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see The battery gives off explosive your doctor. hydrogen gas during normal operation. Electrolyte splashes into your eyes: ●...
  • Page 69 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 70 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 134 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 71 Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Normal Worn Damaged Honda DOT 3 or DOT 4 Brake Fluid or (GOOD) (REPLACE) (REPLACE) equivalent Drive Chain NOTICE Use of a new chain with worn sprockets will cause The drive chain must be inspected and rapid chain wear.
  • Page 72 20180726215216_32K0GC000_eng_BOOK Page 72 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Cleaning and Lubricating After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with high flash-point solvent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
  • Page 73 20180726215216_32K0GC000_eng_BOOK Page 73 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the motorcycle is washed or exposes fabric or overturned.
  • Page 74 20180726215216_32K0GC000_eng_BOOK Page 74 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 75 20180726215216_32K0GC000_eng_BOOK Page 75 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres and air pressure, see Installing improper tyres on your “Specifications.” P. 134 motorcycle can adversely affect Follow these guidelines whenever you replace handling and stability, and can cause a tyres.
  • Page 76 20180726215216_32K0GC000_eng_BOOK Page 76 Thursday, July 26 2018 21:57:26 JST Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance.

  • Page 77: Tool

    20180726215216_32K0GC000_eng_BOOK Page 77 Thursday, July 26 2018 21:57:26 JST Tool The tool kit is located behind the right side cover. P. 56 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Fuse puller ● Standard/Phillips screwdriver ●...

  • Page 78: Removing & Installing Body Components

    20180726215216_32K0GC000_eng_BOOK Page 78 Thursday, July 26 2018 21:57:26 JST Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the Negative terminal (Off) position. Bolt Battery cover Remove the centre cover. P. 77 Remove the couplers from the battery cover.
  • Page 79 20180726215216_32K0GC000_eng_BOOK Page 79 Thursday, July 26 2018 21:57:26 JST Removing & Installing Body Components Battery Installation Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected.

  • Page 80: Centre Cover

    20180726215216_32K0GC000_eng_BOOK Page 80 Thursday, July 26 2018 21:57:26 JST Removing & Installing Body Components Centre Cover Centre Cover Removal Remove the centre cover by removing the screw. Centre cover Installation Screw Open the left and right body covers slightly, then install the centre cover while aligning each tab and slit.

  • Page 81: Spark Plug

    20180726215216_32K0GC000_eng_BOOK Page 81 Thursday, July 26 2018 21:57:26 JST Spark Plug Checking Spark Plug Spark plug cap For the recommended spark plug, see “Specifications.” P. 134 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 82 20180726215216_32K0GC000_eng_BOOK Page 82 Thursday, July 26 2018 21:57:26 JST Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats.

  • Page 83: Engine Oil

    20180726215216_32K0GC000_eng_BOOK Page 83 Thursday, July 26 2018 21:57:26 JST Engine Oil Checking the Engine Oil Oil fill cap Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes.
  • Page 84 20180726215216_32K0GC000_eng_BOOK Page 84 Thursday, July 26 2018 21:57:26 JST Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil.
  • Page 85 20180726215216_32K0GC000_eng_BOOK Page 85 Thursday, July 26 2018 21:57:26 JST Engine Oil Changing Engine Oil Place your motorcycle on its centre stand Install a new sealing washer onto the on a firm, level surface. drain bolt. Tighten the drain bolt. Place a drain pan under the drain bolt. Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft) Remove the oil fill cap, drain bolt and sealing washer to drain the oil.

  • Page 86: Brakes

    20180726215216_32K0GC000_eng_BOOK Page 86 Thursday, July 26 2018 21:57:26 JST Brakes Checking the Front Brake Fluid Front brake fluid reservoir Place your motorcycle in an upright position on a firm, level surface. Check that the brake fluid reservoir is horizontal and that the fluid level is above the LWR mark.
  • Page 87 20180726215216_32K0GC000_eng_BOOK Page 87 Thursday, July 26 2018 21:57:26 JST Brakes Inspecting the Front Brake Pads Inspecting the Front Brake Pads Brake pads Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
  • Page 88 20180726215216_32K0GC000_eng_BOOK Page 88 Thursday, July 26 2018 21:57:26 JST Brakes Inspecting the Rear Brake Pedal Freeplay Inspecting the Rear Brake Adjusting the Rear Brake Pedal Pedal Freeplay Freeplay Place your motorcycle on its centre stand Make sure the cut-out on the adjusting nut is on a firm, level surface.
  • Page 89 20180726215216_32K0GC000_eng_BOOK Page 89 Thursday, July 26 2018 21:57:26 JST Brakes Adjusting the Rear Brake Pedal Freeplay Adjust by turning the rear brake adjusting Push the brake arm to confirm that there nut a half-turn at a time. is a gap between the rear brake adjusting nut and brake arm pin.
  • Page 90 The rear brake is equipped with a brake wear the brake, the brake shoes must be replaced. indicator. See your dealer for this service. Brake panel Arrow When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent. Reference mark Brake arm...
  • Page 91 20180726215216_32K0GC000_eng_BOOK Page 91 Thursday, July 26 2018 21:57:26 JST Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 92: Drive Chain

    20180726215216_32K0GC000_eng_BOOK Page 92 Thursday, July 26 2018 21:57:26 JST Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding.
  • Page 93 20180726215216_32K0GC000_eng_BOOK Page 93 Thursday, July 26 2018 21:57:26 JST Drive Chain Inspecting the Drive Chain Slack Move the drive chain up and down with Remove the chain covers by removing the your finger. bolts. Drive chain slack: 25 - 35 mm (1.0 - 1.4 in) Do not ride your motorcycle if the slack exceeds 50 mm (2.0 in).
  • Page 94 20180726215216_32K0GC000_eng_BOOK Page 94 Thursday, July 26 2018 21:57:26 JST Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Adjusting nut Rear axle nut Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
  • Page 95 20180726215216_32K0GC000_eng_BOOK Page 95 Thursday, July 26 2018 21:57:26 JST Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Check rear axle alignment by making sure number of turns until the correct drive the end of the chain adjusting plate aligns chain slack is obtained.
  • Page 96 20180726215216_32K0GC000_eng_BOOK Page 96 Thursday, July 26 2018 21:57:26 JST Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Rear brake pedal freeplay is affected when repositioning the rear wheel to If the drive chain slack is excessive when the adjust drive chain slack.

  • Page 97: Throttle

    20180726215216_32K0GC000_eng_BOOK Page 97 Thursday, July 26 2018 21:57:26 JST Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 98: Crankcase Breather

    20180726215216_32K0GC000_eng_BOOK Page 98 Thursday, July 26 2018 21:57:26 JST Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 99: Other Adjustments

    20180726215216_32K0GC000_eng_BOOK Page 99 Thursday, July 26 2018 21:57:26 JST Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or out as necessary using provided Phillips screwdriver ( P. 74). Obey local laws and regulations.

  • Page 100: Other Replacement

    Key Battery with a protective cloth into the slit. Wrap a coin or a screwdriver with a If the Honda SMART Key indicator flashes 5 protective cloth to prevent scratching times when the ignition switch is turned to the Honda SMART Key.
  • Page 101 20180726215216_32K0GC000_eng_BOOK Page 101 Thursday, July 26 2018 21:57:26 JST Other Replacement Replacing the Honda SMART Key Battery Replace the old battery with a new WARNING battery with the negative - side facing Chemical Burn Hazard: do not swallow battery. Snap the two halves of the remote If swallowed, the battery can cause transmitter back together.

  • Page 102: Troubleshooting

    Honda SMART Key Indicator......P. 103 Other Warning Indications ......P. 104 Fuel Gauge Failure Indication......P. 104 When the Honda SMART Key System Does Not Operate Properly........... P. 105 Unlock the Ignition Switch in an Emergency ............P. 107 Tyre Puncture ...........

  • Page 103: Engine Will Not Start

    20180726215216_32K0GC000_eng_BOOK Page 103 Thursday, July 26 2018 21:57:26 JST Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ●...

  • Page 104: Warning Indicators On Or Flashing

    20180726215216_32K0GC000_eng_BOOK Page 104 Thursday, July 26 2018 21:57:26 JST Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.

  • Page 105: Abs (Anti-Lock Brake System) Indicator

    20180726215216_32K0GC000_eng_BOOK Page 105 Thursday, July 26 2018 21:57:26 JST Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function.

  • Page 106: Honda Smart Key Indicator

    (On) position. It is probably caused by the following: If you do not have the Honda SMART Key, Strong radio waves or noise are affecting ● the ignition switch can be unlocked in the system another way.

  • Page 107: Other Warning Indications

    20180726215216_32K0GC000_eng_BOOK Page 107 Thursday, July 26 2018 21:57:26 JST Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 108: When The Honda Smart Key System Does Not Operate Properly

    20180726215216_32K0GC000_eng_BOOK Page 108 Thursday, July 26 2018 21:57:26 JST When the Honda SMART Key System Does Not Operate Properly When the Honda SMART Key system does Check that there is no communication ● not work properly, perform the following. failure in the Honda SMART Key system.
  • Page 109 20180726215216_32K0GC000_eng_BOOK Page 109 Thursday, July 26 2018 21:57:26 JST When the Honda SMART Key System Does Not Operate Properly Check that a registered Honda SMART Check the battery condition and battery ● ● Key is used. lead in your motorcycle.

  • Page 110: Unlock The Ignition Switch In An Emergency

    20180726215216_32K0GC000_eng_BOOK Page 110 Thursday, July 26 2018 21:57:26 JST Unlock the Ignition Switch in an Emergency Set up to ID number input mode Hook Remove the centre cover. P. 77 Pull out the EM mode connector. Remove the blue dummy coupler by releasing the tab of the EM mode connector while lifting the hook of the blue dummy coupler.
  • Page 111 20180726215216_32K0GC000_eng_BOOK Page 111 Thursday, July 26 2018 21:57:26 JST Unlock the Ignition Switch in an Emergency ID number input Example: To input “0”, wait for 5 seconds without ● You can input your ID number by pressing pushing the ignition switch when the the ignition switch when the ignition switch is ignition switch ring comes on.
  • Page 112 After the last ID number is inputted, through, the ignition After the last ID number is inputted, the ignition switch ring and Honda SMART Key Indicator will flash switch ring and Honda SMART Key Indicator will flash every 2 seconds until the EM mode coupler is removed.

  • Page 113: Tyre Puncture

    20180726215216_32K0GC000_eng_BOOK Page 113 Thursday, July 26 2018 21:57:26 JST Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer.
  • Page 114 20180726215216_32K0GC000_eng_BOOK Page 114 Thursday, July 26 2018 21:57:26 JST Tyre Puncture Removing Wheels Front Wheel Remove the front axle shaft, front wheel and side collars. Removal Avoid getting grease, oil, or dirt on the Place your motorcycle on its centre stand disc or pad surfaces.
  • Page 115 20180726215216_32K0GC000_eng_BOOK Page 115 Thursday, July 26 2018 21:57:26 JST Tyre Puncture Removing Wheels Installation After installing the wheel, apply the brake Attach the side collars to the wheel. lever several times, then check if the Position the wheel between the fork legs wheel rotates freely.
  • Page 116 20180726215216_32K0GC000_eng_BOOK Page 116 Thursday, July 26 2018 21:57:26 JST Tyre Puncture Removing Wheels Rear Wheel Drive chain Adjusting plate lock nut Removal Drive chain Rear axle nut/Washer Support your motorcycle securely and adjusting nut raise the rear wheel off the ground using the centre stand or a hoist.
  • Page 117 20180726215216_32K0GC000_eng_BOOK Page 117 Thursday, July 26 2018 21:57:26 JST Tyre Puncture Removing Wheels Tighten the brake stopper arm nut. Adjusting plate Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft) Rear axle Adjust the rear brake pedal freeplay. P. 85 shaft Drive chain lock nut Adjust the drive chain slack.

  • Page 118: Electrical Trouble

    20180726215216_32K0GC000_eng_BOOK Page 118 Thursday, July 26 2018 21:57:26 JST Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the motorcycle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the motorcycle your dealer for servicing.
  • Page 119 20180726215216_32K0GC000_eng_BOOK Page 119 Thursday, July 26 2018 21:57:26 JST Electrical Trouble Burned-out Light Bulb Headlight/Front Turn Signal Light/ Brakelight/Taillight/Rear Turn Signal Position Light Light/License Plate Light Rear turn signal lights Front turn signal lights Brakelight/ Taillight Position Headlight light License plate The headlight, front turn signal lights and light position light use several LEDs.

  • Page 120: Blown Fuse

    20180726215216_32K0GC000_eng_BOOK Page 120 Thursday, July 26 2018 21:57:26 JST Electrical Trouble Blown Fuse Blown Fuse Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 66 Fuse Box Fuses Remove the centre cover. P. 77 Spare fuses Remove the battery cover. P.

  • Page 121: Unstable Engine Operation Occurs Intermittently

    20180726215216_32K0GC000_eng_BOOK Page 121 Thursday, July 26 2018 21:57:26 JST Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon...

  • Page 122: Information

    20180726215216_32K0GC000_eng_BOOK Page 122 Thursday, July 26 2018 21:57:26 JST Information Keys..............P. 120 Instruments, Controls, & Other Features... P. 123 Caring for Your Motorcycle ......P. 124 Storing Your Motorcycle ....... P. 127 Transporting Your Motorcycle..... P. 128 You & the Environment ......... P. 129 Serial Numbers ..........

  • Page 123: Keys

    Locking or unlocking the steering ● sunlight, high temperature, and high humidity. The ID number of the Honda SMART Key is on Do not scratch or puncture. ● the ID tag. You can also unlock the ignition Do not store near any magnetized products ●...
  • Page 124 ● Do not wash in the ultrasonic cleaner. the Honda SMART Key system. ● If fuel, wax, or grease adhere to the Honda ● SMART Key, wipe it off immediately to avoid To get an additional Honda SMART Key, take cracking or warping.
  • Page 125 20180726215216_32K0GC000_eng_BOOK Page 125 Thursday, July 26 2018 21:57:26 JST Keys EU Directive South Africa only Singapore only This Honda SMART Key system complies with the RE (Radio Equipment) Directive (2014/53/ EU). Morocco only The declaration of conformity to RE Directive is provided to the owner at the time of purchase.

  • Page 126: Instruments, Controls, & Other Features

    20180726215216_32K0GC000_eng_BOOK Page 126 Thursday, July 26 2018 21:57:26 JST Instruments, Controls, & Other Features Instruments, Controls, & High Beam Indicator Other Features The high beam indicator will come on briefly due to the capacitor being discharged when the Ignition Switch ignition switch is turned to the (On) position immediately after the engine is stopped with the Leaving the ignition switch in the (On) position...

  • Page 127: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to clean cloth. ensure the life of your Honda. A clean After the motorcycle dries, lubricate any motorcycle makes it easier to spot potential moving parts.
  • Page 128 20180726215216_32K0GC000_eng_BOOK Page 128 Thursday, July 26 2018 21:57:26 JST Caring for Your Motorcycle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ●...
  • Page 129 20180726215216_32K0GC000_eng_BOOK Page 129 Thursday, July 26 2018 21:57:26 JST Caring for Your Motorcycle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, The exhaust pipe and muffler are stainless steel mud, or road salt. Clean aluminium parts but may become stained by mud or dust.

  • Page 130: Storing Your Motorcycle

    20180726215216_32K0GC000_eng_BOOK Page 130 Thursday, July 26 2018 21:57:26 JST Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover.

  • Page 131: Transporting Your Motorcycle

    20180726215216_32K0GC000_eng_BOOK Page 131 Thursday, July 26 2018 21:57:26 JST Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps.

  • Page 132: You & The Environment

    20180726215216_32K0GC000_eng_BOOK Page 132 Thursday, July 26 2018 21:57:26 JST You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 133: Serial Numbers

    20180726215216_32K0GC000_eng_BOOK Page 133 Thursday, July 26 2018 21:57:26 JST Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts.

  • Page 134: Fuels Containing Alcohol

    20180726215216_32K0GC000_eng_BOOK Page 134 Thursday, July 26 2018 21:57:26 JST Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line.

  • Page 135: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 136: Specifications

    20180726215216_32K0GC000_eng_BOOK Page 136 Thursday, July 26 2018 21:57:26 JST Specifications Main Components ■ Displacement 125 cm (7.6 cu-in) Overall length 1,915 mm (75.4 in) Bore x stroke 52.4 x 57.9 mm (2.06 x 2.28 in) Overall width 720 mm (28.3 in) Compression ratio 9.3 : 1 Overall height...
  • Page 137 80/90-17M/C 50P 1.0 L (1.1 US qt, 0.9 Imp qt) disassembly Tyre type Bias-ply, tubeless Recommended Front IRC NF63B YD Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid Tyre Rear IRC NR94 Recommended Normal Permitted Drive chain lubricant drive chain If not available, use SAE 80 or 90 gear oil.
  • Page 138 20180726215216_32K0GC000_eng_BOOK Page 138 Thursday, July 26 2018 21:57:26 JST Specifications Bulbs Torque Specifications ■ ■ Headlight Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Brakelight/Taillight Chain cover bolt 7 N·m (0.7 kgf·m, 5.2 lbf·ft) Front turn signal Front wheel axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Rear turn signal Rear wheel axle nut...

  • Page 139: Index

    20180726215216_32K0GC000_eng_BOOK Page 139 Thursday, July 26 2018 21:57:26 JST Index Front Turn Signal Light........116 ABS (Anti-lock Brake System)....... 13 Headlight ............116 ABS (Anti-lock Brake System) License Plate Light........... 116 Indicator ..........27, 102 Position Light ............ 116 Accessories ............16 Rear Turn Signal Light ........
  • Page 140 Number.............. 130 High Beam Indicator........26 Oil..............67, 80 Honda SMART Key ........120 Starting ..............49 Honda SMART Key Indicator ......26 Will Not Start ............ 100 Honda SMART Key System ......31 Environment ........... 129 Horn Button ............28 Flooded Engine ..........
  • Page 141 20180726215216_32K0GC000_eng_BOOK Page 141 Thursday, July 26 2018 21:57:26 JST Protective Apparel........... 11 Maintenance Fundamentals ............. 62 Importance ............58 Recommended Safety ..............58 Engine Oil ........... 67, 134 Schedule............... 59 Fuel............... 53, 133 Maximum Weight Limit......17, 133 Refuelling............53 Modifications............
  • Page 142 20180726215216_32K0GC000_eng_BOOK Page 142 Thursday, July 26 2018 21:57:26 JST Storage Weight Limit ............. 17 Document Bag .......... 56, 123 Wheels Equipment ............55 Front Removal ..........111 Owner’s Manual ........56, 123 Rear Removal............ 113 Tool Kit............56, 74 Storing Your Motorcycle ......127 Switches .............
  • Page 143 20180726215216_32K0GC000_eng_BOOK Page 143 Thursday, July 26 2018 21:57:26 JST...

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