User Manuals: Watts Aerco BMK 2500 Benchmark Boilers

Manuals and User Guides for Watts Aerco BMK 2500 Benchmark Boilers. We have 9 Watts Aerco BMK 2500 Benchmark Boilers manuals available for free PDF download: Operation And Service Manual, User Manual, Installation And Start-Up Manual, Design Manual

Watts Aerco BMK 2500 Operation And Service Manual (213 pages)

with Edge i Controller

Brand: Watts | Category: Boiler | Size: 31 MB

Watts Aerco BMK 2500 Operation And Service Manual (167 pages)

Platinum Boilers with Edge Controller

Brand: Watts | Category: Boiler | Size: 12 MB

Watts Aerco BMK 2500 Operation And Service Manual (157 pages)

with Edge (i) Controller

Brand: Watts | Category: Boiler | Size: 7 MB

Watts Aerco BMK 2500 Operation And Service Manual (146 pages)

Platinum Boilers With Edge Controller

Brand: Watts | Category: Boiler | Size: 5 MB

Watts Aerco BMK 2500 User Manual (162 pages)

Natural Gas, Propane Gas, or Dual Fuel Fired Modulating, Condensing Boilers

Brand: Watts | Category: Boiler | Size: 14 MB

Table of Contents
2
Foreword
5
Section 1: Safety Precautions
9
Warnings & Cautions
9
Emergency Shutdown
10
Prolonged Shutdown
10
Section 2: Operation
11
Introduction
11
C-More Controller Description
12
C-More Controller Menus
15
Menu Navigation and Processing Procedure
15
Operating Menu
17
Setup Menu
18
Configuration Menu
19
Tuning Menu
21
Combustion Cal Menu
21
BMK 750/1000 COMBUSTION CAL Menu
21
BMK 1500/2000 COMBUSTION CAL Menus
22
BMK 2500/3000 COMBUSTION CAL Menus
23
Bst (Boiler Sequencing Technology) Menu
24
Calibration Menu
27
Section 3: Modes of Operation
29
Introduction
29
Indoor/Outdoor Reset Mode
29
Reset Ratio
29
Building Reference Temperature
29
Outdoor Air Temperature Sensor Installation
29
Indoor/Outdoor Startup
30
Constant Setpoint Mode
30
Setting the Setpoint
31
Remote Setpoint Modes
31
Remote Setpoint Field Wiring
32
Remote Setpoint Startup
32
Direct Drive Modes
32
Direct Drive Field Wiring
33
Direct Drive Startup
33
Aerco Control System (Acs)
34
ACS External Field Wiring
34
ACS Setup and Startup
34
Combination Control System (Ccs)
35
Combination Control System Field Wiring
36
Combination Control System Setup and Startup
36
Section 4: Maintenance
37
Maintenance Schedule
37
Igniter-Injector
38
Flame Detector
43
O 2 Sensor
43
Safety Device Testing
44
Burner Inspection
44
Bmk 750/1000 Burner Inspection
44
Bmk 1500 - 3000 Burner Inspection
47
Condensate Drain Trap
51
Air Filter Cleaning and Replacement
52
Water Cutoff (Lwco) Capacitor Integrity Test
53
Low Water Cutoff (LWCO) - Capacitor Electrical Short Test
54
Low Water Cutoff (LWCO) - Standard C-More Test
55
Shutting Boiler down for Extended Period
55
Placing the Boiler Back in Service after Aprolonged Shutdown
55
Spark Monitor (Ac Current Transducer)
56
Section 5: Troubleshooting Guide
57
Introduction
57
Additional Faults Without Specific Fault Messages
69
Appendix A: Boiler Menu Item Descriptions
71
Appendix B: Startup, Status, & Fault Messages
83
Appendix C: Sensor Resistance/Voltage Chart
87
Appendix D: Recommended Periodic Testing
89
Appendix E: Indoor/Outdoor Reset Ratio Charts
91
Appendix F: Benchmark 750/1000 Part List
95
Appendix G: Benchmark 1500/2000 Part List
105
Appendix H: Benchmark 2500/3000 Part List
121
Appendix I: Wiring Diagrams
143
Appendix J: C-More Controller Views
159
Appendix K: Recommended Spares
161

Watts Aerco BMK 2500 Installation And Start-Up Manual (62 pages)

Natural Gas, Propane Gas and Dual Fuel Modulating & Condensing Boilers with Edge i Controller

Brand: Watts | Category: Boiler | Size: 2 MB

Table of Contents
2
Foreword

5
Section 1: Safety Precautions

9
Section 2: Installation

13
- Introduction
  13
- Receiving the Unit
  13
- Unpacking
  13
- Site Preparation
  14
  - Installation Clearances
    14
  - Setting the Unit
    18
- Lifting Provisions
  20
- Supply and Return Piping
  23
- Pressure Relief Valve Installation
  25
- Condensate Drain and Piping
  27
- Gas Supply Piping
  29
- Ac Electrical Power Wiring
  33
- Field Control Wiring - I/O Board
  36
- Outdoor Air & Air Sensor Common
  
  38
- Air Temp Sensor
  
  39
- Sensor (+ & -)
  
  39
- Spark Signal (+ & -)
  
  39
- Analog in
  
  39
- Valve Feedback
  
  39
- Shield (Shld & Shld)
  
  40
- Analog out
  
  40
- RS485 Comm (+, GND, & -)
  
  40
- RS232 Comm (Txd & Rxd)
  
  40
- Vfd/Blower (0-10 & AGND)
  
  40
Benchmark 750-6000 with Edge [I]: Install-Startup Manual

41
- Fault Relay (NC, COM, & NO)
  
  41
- Auxiliary Relay Contacts (NC, COM, & NO)
  
  41
- Interlocks
  
  41
  - Flue Gas Vent Installation
    42
    
    Massachusetts Installations
    42
  - Benchmark Pump Relay
    43
  - Combustion Air
    43
    
    Ducted Combustion Air
    43
  - Bst Sequencing Isolation Valve Installation
    45
  - Introduction
    47
    
    Connecting the Ethernet Cable
    47
    
    Confirming the Ethernet Connection
    48
    
    Confirm Ethernet DHCP Configuration
    49
Section 3: Onaer Setup

47
Appendix A: Dimensional and Clearance Drawings

51

Watts Aerco BMK 2500 Installation And Start-Up Manual (62 pages)

Platinum Boilers With Edge [ii] Controller

Brand: Watts | Category: Boiler | Size: 2 MB

Table of Contents
2
Foreword
5
Section 1: Safety Precautions
9
Warnings & Cautions
9
Emergency Shutdown
10
Prolonged Shutdown
10
Important - for Massachusetts Installations
11
Section 2: Installation
13
Introduction
13
Receiving the Unit
13
Unpacking
13
Site Preparation
14
Installation Clearances
14
Setting the Unit
17
Housekeeping Pad Requirements
20
Lifting Provisions
21
BMK750 - 1000 Lifting Provisions
21
BMK1500 - 5000N Lifting Provisions
22
BMK5000 & 6000 Lifting Provisions
22
Supply and Return Piping
23
BMK750 - 1000 Supply and Return Piping
23
BMK1500 - 5000N Supply and Return Piping
23
BMK5000 - 6000 Supply and Return Piping
25
Dual Inlet Return Piping
25
Pressure Relief Valve Installation
26
Condensate Drain and Piping
27
Gas Supply Piping
29
Gas Supply Specifications
29
External Gas Supply Regulator
29
Manual Gas Shutoff Valve
32
Ac Electrical Power Wiring
33
Electrical Power Requirements
33
Power Panel Locations
33
Electrical Power Panel Internal Components
34
Field Control Wiring - I/O Board
35
I/O Board Connections
36
Flue Gas Vent Installation
40
Massachusetts Installations
40
Combustion Air
41
Ducted Combustion Air
41
Bst Sequencing Isolation Valve Installation
41
Boiler Pump Relay
44
Next Steps
45
Section 3: Onaer Setup
47
Introduction
47
Connecting the Ethernet Cable
47
Confirming the Ethernet Connection
48
Confirm Ethernet DHCP Configuration
49
Appendix A: Dimensional and Clearance Drawings
51

Watts Aerco BMK 2500 Installation And Start-Up Manual (57 pages)

Platinum Boilers With Edge [ii] Controller Natural Gas, Propane Gas and Dual Fuel Modulating & Condensing Boilers

Brand: Watts | Category: Boiler | Size: 4 MB

Table of Contents

2
Foreword

5
Section 1: Safety Precautions

9
Section 2: Installation

13
- Introduction
  13
- Receiving the Unit
  13
- Unpacking
  13
- Site Preparation
  14
  - Installation Clearances
    14
  - Setting the Unit
    17
- Lifting Provisions
  20
- Supply and Return Piping
  22
- Pressure Relief Valve Installation
  25
- Condensate Drain and Piping
  26
- Gas Supply Piping
  28
- Ac Electrical Power Wiring
  32
- Field Control Wiring - I/O Board
  35
  - I/O Board Connections
    36
- Flue Gas Vent Installation
  40
  - Massachusetts Installations
    41
- Combustion Air
  41
  - Ducted Combustion Air
    42
- Bst Sequencing Isolation Valve Installation
  42
- Boiler Pump Relay
  44
Benchmark Platinum-Edge [II]: Installation Manual

45
Section 3: Onaer Setup

45
- Introduction
  45
Appendix A: Dimensional and Clearance Drawings

49

Watts Aerco BMK 2500 Design Manual (12 pages)

Electrical Power Design Guide

Brand: Watts | Category: Boiler | Size: 0 MB

Watts Categories

Control Unit

Plumbing Product Water Filtration Systems Thermostat Controller

More Watts Manuals

User Manuals: Watts Aerco BMK 2500 Benchmark Boilers

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Foreword

Section 1. Safety Precautions

Section 2. Edge [I] Controller Operation

Section 3. Start Sequence

Section 4. Initial Start-Up

Section 5. Safety Device Testing

Benchmark with Edge [I]: Operation-Maintenance Manual

Section 6. Standalone Modes of Operation

Section 7. Boiler Sequencing Technology

Installation Notes

Section 8. Maintenance

Benchmark with Edge [I]: Operation-Maintenance Manual

Air Eductor Air Pump Maintenance - BMK5000 & 6000

Refractory Replacement - Bmk5000 & 6000 Only

Rear Refractory Replacement

Front Refractory Replacement

Section 9. Troubleshooting

Table of Contents

Foreword

Section 1: Safety Precautions

Section 2: Edge Controller Operation

Section 3: Start Sequence

Section 4: Initial Start-Up

Section 5: Safety Device Testing

Benchmark Platinum-Edge: Operation-Service Manual

Section 6: Standalone Modes of Operation

Section 7: Boiler Sequencing Technology

Installation Notes

Section 8: Maintenance

Air Eductor Air Pump Maintenance - BMK 5000 & 6000

Benchmark Platinum-Edge: Operation-Service Manual

Refractory Replacement - Bmk 5000 & 6000 Only

Rear Refractory Replacement

Front Refractory Replacement

Section 9: Aertrim Operation

Section 10: Troubleshooting

Notes

Table of Contents

Table of Contents

Foreword

Section 1: Safety Precautions

Section 2: Installation

Outdoor Air & Air Sensor Common

Air Temp Sensor

Sensor (+ & -)

Spark Signal (+ & -)

Analog in

Valve Feedback

Shield (Shld & Shld)

Analog out

RS485 Comm (+, GND, & -)

RS232 Comm (Txd & Rxd)

Vfd/Blower (0-10 & AGND)

Benchmark 750-6000 with Edge [I]: Install-Startup Manual

Fault Relay (NC, COM, & NO)

Auxiliary Relay Contacts (NC, COM, & NO)

Interlocks

Section 3: Onaer Setup

Appendix A: Dimensional and Clearance Drawings

Table of Contents

Table of Contents

Table of Contents

Foreword

Section 1: Safety Precautions

Section 2: Installation

Benchmark Platinum-Edge [II]: Installation Manual

Section 3: Onaer Setup

Appendix A: Dimensional and Clearance Drawings

Related Products

Watts Categories