Low Gas Pressure Test: Bmk3000 - 6000 Only - Watts AERCO Benchmark BMK750 Operation And Service Manual

With edge (i) controller
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Benchmark with Edge [I]: Operation-Maintenance Manual
SECTION 5 – SAFETY DEVICE TESTING
MANUAL
SHUT-OFF
VALVE
Figure 5-1c: BMK2500 LOW Gas Pressure Test Components
LOW GAS PRESSURE TEST: BMK3000 – 6000 Only
5.2.2
To simulate a low gas pressure fault on BMK3000 – 6000 units, refer to Figure 5-2a, 5-2b, and
5-2c below, and perform the following steps:
LOW Gas Pressure Test Instructions: BMK3000 – 6000 Only
1.
Close the external gas supply ball valve upstream of the unit (not shown).
2.
Remove the front panel from the boiler to access the gas train components.
3.
Locate the port on the top of the Low Gas Pressure switch and loosen the screw inside a few turns
to open it. Do not remove this screw completely. Alternatively, you can remove the 1/4-inch plug
shown in Figure 5-2a and 5-2b and install a hose barb fitting in that location.
Attach one end of the plastic tubing to the port or barb fitting and the other end to a 0 – 16" W.C. (0
4.
– 4.0 kPa) manometer.
5.
Apply the reading of the manifold pressure taken in Step 21 of Section 4.4.1 (Natural Gas units) or
Step 21 of Section 4.4.2 (Propane units) and plug it into the following formula, which calculates the
minimum allowable gas pressure:
FM Natural Gas pressure
DBB Natural Gas pressure →____ x 0.5 + 1.6 = ______ min gas pressure
BMK3000
Propane Gas pressure
FM Natural Gas pressure
BMK4000
DBB Natural Gas pressure →____ x 0.5 + 0.6 = ______ min gas pressure
FM Natural Gas pressure
BMK5000 &
6000
Propane Gas pressure
OMM-0145_A99 • GF-218 •
HIGH GAS PRESSURE
SWITCH
TO
AIR/FUEL
VALVE
LOW GAS BALL VALVE
→____ x 0.5 + 0.7 = ______ min gas pressure
→____ x 0.5 + 0.6 = ______ min gas pressure
→____ x 0.5 + 6.0 = ______ min gas pressure
Technical Support • (800) 526-0288 • Mon-Fri, 8 am - 5 pm EST
9/18/2019
NATURAL
GAS INLET
→____ x 0.5 + 0.6 = ______ min gas pressure
→____ x 0.5 + 3.7 = ______ min gas pressure
(P/N 22190 shown)
SSOV
LOW GAS
PRESSURE
SWITCH
1/4" NPT PLUG
Install manometer
here for LOW gas
pressure fault test.
Page 74 of 157

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