Integra Cusa Excel Manuals

Manuals and User Guides for Integra Cusa Excel. We have 4 Integra Cusa Excel manuals available for free PDF download: Service Manual, User Manual, Manual, Instructions For Use Manual

Integra Cusa Excel Service Manual (213 pages)

Ultrasonic Surgical Aspirator

Brand: Integra | Category: Medical Equipment | Size: 5 MB

Table of Contents
6
Section 1. Service Personnel Safety

18
- Safety Information
  18
- Warnings, Cautions, and Notices
  18
  - General
    19
  - Introduction
    19
  - Unpacking and Installing the CUSA Excel System
    19
  - Console Components
    19
  - Technical Specifications
    19
  - Checkout Procedures
    19
  - Maintaining the CUSA Excel System
    20
  - Troubleshooting
    21
  - Replacement Procedures
    21
  - Calibration
    22
  - Repair Policy
    22
Section 2. Introduction

24
- For Your Information
  24
- Overview
  25
- Fragmentation
  25
  - Tip Motion
    25
  - Cooling
    25
- Irrigation
  26
- Aspiration (Suction)
  27
- Handpieces
  28
- Wide Variety of Tips
  28
Section 3. Unpacking and Installing the CUSA Excel Surgical Aspirator System

30
Section 4. Console Components

40
- For Your Information
  40
- Console Overview and Structural Features
  41
  - I.V. Pole
    42
  - Control Panel
    42
  - Arm and Arm Housing
    42
  - Housing for Irrigation Pump Head and Suction Pinch Valve
    42
  - Console Body
    42
  - Shelf for Suction Canister
    42
  - Casters
    42
- Control Panel
  43
  - Alerts
    44
  - Lap Mode, Prime, Test, and Status Buttons
    44
  - Displays
    44
  - Status Indicators
    46
  - Setpoint Adjustment Buttons
    46
- Console Body Front Panel
  47
  - Handpiece Connector Receptacle
    47
  - Suction Pinch Valve
    48
  - System Power Switch
    48
  - Irrigation Pump Head
    48
  - Contamination Guard
    48
  - Retaining Bail for Suction Canister
    48
- Console Body Side Panel
  49
- I.V. Pole
  
  50
  - Arm and Arm Housing
    50
  - Arm Release Tab
    50
  - Cooling Water Reservoir
    50
  - I.V. Pole Release Button
    50
  - Console Body Rear Panel
    51
    
    Speaker
    52
    
    Volume Control
    52
    
    Footswitch Connector Receptacle
    52
    
    AC Main Switch
    52
- Fuses
  
  52
  - Footswitch
    52
  - AC Power Cord
    54
  - Cord Wraps
    54
  - Equipotential Grounding Lug
    54
- Label
  
  54
  - Storage Compartment
    54
  - Symbols on the Control Panel
    55
  - Other Features
    56
    
    Filling the Cooling Water Reservoir
    56
    
    Raising/Lowering the Arm
    56
    
    Rotating the Control Panel
    57
    
    Adjusting the Tone Volume
    57
    
    Adjusting the I.V. Pole
    58
Section 5. Technical Specifications

60
- Console Dimensions
  61
  - CUSA Excel Console
    61
  - Footswitch
    61
- Console Subsystems
  61
  - Ultrasonic
    61
  - Fluidic System
    62
- Electrical Requirements
  62
  - Input Power Source
    62
  - Power Cords
    62
  - Low Frequency Leakage
    63
  - Duty Cycle
    63
- Environment
  63
- Standards and IEC Classifications
  64
- Handpieces
  71
  - Nominal Frequencies
    71
  - Dimensions
    71
- Tip Specifications
  71
- 23 Khz
  
  72
- 36 Khz
  
  73
Section 6. Principles of Operation

74
- How the Handpiece Works
  75
  - Electromechanical Operation
    75
  - Fragmentation
    76
  - Cooling
    76
- How the Tissueselect Feature Works
  77
- For Your Information
  84
Section 7. Circuit Theory

84
- Display Board
  85
  - General Description
    85
  - Fundamentals of Operation
    85
  - Detailed Circuit Description
    86
- Machine Control Board
  87
  - Introduction
    87
  - Irrigation Pump
    87
  - Suction Pump
    87
  - Cooling Pump
    89
  - Suction Valve
    89
  - Amplitude Control
    89
  - Valve Controls
    90
  - Power Control Input and Output Signals
    90
  - Voltage Regulators
    91
  - Interface Connectors
    91
- Ultrasonics Board-Ultrasonic Generator
  91
  - Fundamentals of Operation
    91
  - The Main Frequency Loop
    92
  - Bandpass Filter (BPF)
    92
  - Agc/Error Amplifier Circuit
    93
  - Phase Compensator
    94
  - Driver Stage
    94
  - Feedback Signal
    95
  - Bias Circuitry
    95
  - Frequency Selection Circuitry
    95
- System 24 V Power Supply Board
  96
- Ultrasonics Board-Other Circuits
  96
- Inspections
  98
  - Footswitch
    98
  - Power Cord
    99
Section 8. Checkout Procedures

98
- Handpiece Test (Optional)
  99
- Power on Verification
  99
- For Your Information
  104
Section 9. Maintaining the CUSA Excel System

104
- Recommended Maintenance Schedule
  105
- Clean the CUSA Excel Console
  106
- Clean the Sterilizer Case
  106
- Maintain the Handpiece
  106
  - Clean the Handpiece
    107
  - Lubricate the Handpiece Connector O-Rings
    108
  - Replace the Handpiece Connector O-Rings
    108
  - Recalibrate the Handpiece
    108
- Maintain the Tip Torquing Set
  109
  - Clean the Tip Torquing Set
    109
  - Check the Torque on the Tip Torquing Wrench
    109
- Store the CUSA Excel System and Accessories
  110
  - CUSA Console
    110
  - Handpiece
    110
  - Footswitch
    110
  - CEM Nosecone
    110
- For Your Information
  112
Section 10. Troubleshooting

112
- Troubleshooting Safety
  113
- User Troubleshooting
  113
  - Responding to Alerts
    114
  - General Troubleshooting
    117
- Engineer Troubleshooting
  126
  - Guidelines
    126
  - Flowcharts
    126
- No Power
  
  127
  - Handpiece Alarm
    128
  - Footswitch Alarm
    129
  - Cooling Water Alarm
    130
  - Low Suction
    131
  - Low Irrigation
    133
  - Vibration Alarm
    134
Section 11. Replacement Procedures

136
- For Your Information
  137
- Console Covers
  138
  - Open the Left Cover
    139
  - Open the Right Cover
    139
  - Open the Rear Cover
    139
  - Re-Install the Left Cover
    140
  - Re-Install the Right Cover
    140
  - Re-Install the Rear Cover
    140
- System 24 Volt Power Supply
  141
  - Remove the System 24 Volt Power Supply
    141
  - Install the System 24 Volt Power Supply
    141
- Ultrasonics and Machine Control Printed Circuit Boards
  143
  - Remove the Ultrasonics PCB
    143
  - Install the Ultrasonics PCB
    146
  - Remove the Control Panel Assembly
    148
  - Remove the Machine Control PCB
    149
  - Install the Machine Control PCB
    149
  - Install the Control Panel Assembly
    150
- Control Head Components
  150
  - Remove the Control Panel Assembly
    152
  - Remove the Machine Control PCB
    153
  - Remove the Control Panel Overlay
    153
  - Remove the Display PCB
    153
  - Install the Display PCB
    154
  - Install the Control Panel Overlay
    155
  - Install the Machine Control PCB
    155
  - Install the Control Panel Assembly
    155
- Suction Control Valve
  156
  - Remove the Suction Control Valve
    156
  - Install the Suction Control Valve
    162
- Suction Pump and Controller Card
  164
- Suction Pinch Valve
  173
- Irrigation Pump Head and Gear Motor
  176
- Handpiece Flow Sensor
  181
  - Remove the Handpiece Flow Sensor
    181
  - Install the Handpiece Flow Sensor
    183
- Cooling Water Pump Tubing
  184
- Cooling Water Reservoir O-Rings
  185
  - O-Rings on the Cooling Water Reservoir Connectors
    186
Fuses

187
- For Your Information
  188
Section 12. Calibration

188
- DC Bias Power Supply
  189
- Tools/Equipment Needed for Calibrations
  189
- Motor for the Cooling Water Pump
  190
- Set up
  
  190
  - Procedure
    190
  - Suction Pump
    190
Section 13. Repair Policy

192
- Return Equipment for Service
  193
  - Obtaining a Return Authorization Number
    193
  - Returning the Console
    193
  - Returning the Handpiece
    200
  - Returning Circuit Boards
    200
  - Ordering Replacement Parts
    200
- Integra Service Center
  200
- Ordering Replacement Parts
  202
Section 14. Service Parts Lists

202
- Replacement Parts
  203
  - Handpiece Cooling
    203
  - Irrigation
    203
  - Miscellaneous
    204
- Power
  
  204
  - Electronic Parts
    205
  - Suction
    205
  - Miscellaneous Spare Parts
    209
Appendix A. Warranty

210

Integra Cusa Excel User Manual (189 pages)

Ultrasonic Surgical Aspirator System

Brand: Integra | Category: Medical Equipment | Size: 5 MB

CUSA Excel™ Ultrasonic Surgical Aspirator System User's Guide
3
Preface
4
System Features
4
User's Guide Features
4
Organization
5
Intended Uses
6
Conventions Used in this Guide
7
List of Figures
8
Table of Contents
10
Part 1. Safety
18
Section 1. Patient and Operating Room Safety
19
Safety Information
19
Warnings, Cautions, and Notices
20
General
20
Setting up the CUSA Excel System
20
Shutting down the CUSA Excel System
21
Handpiece Components
21
Assembling the Handpiece in a Nonsterile Area
22
Disassembling CUSA Excel Handpieces
22
Troubleshooting the CUSA Excel System
22
Maintaining the CUSA Excel System
22
Appendix A. Technical Specifications
23
Part 2. Console
25
Section 2. Introduction to the Console
27
For Your Information
27
Overview
28
Fragmentation
28
Electromechanical Operation
28
Cooling
29
Irrigation
29
Aspiration (Suction)
30
Handpieces
31
Wide Variety of Tips
31
Intended Uses
32
Section 3. Console Components
33
For Your Information
33
Console Overview and Structural Features
34
I.V. Pole
35
Control Panel
35
Arm and Arm Housing
35
Housing for Irrigation Pump Head and Suction Pinch Valve
35
Console Body
35
Shelf for Suction Canister
35
Casters
35
Control Panel
36
Alerts
37
Lap Mode, Prime, Test, and Status Buttons
37
Displays
37
Status Indicators
39
Setpoint Adjustment Buttons
39
Console Body - Front Panel
40
Handpiece Connector Receptacle
40
Suction Pinch Valve
40
System Power Switch
40
Irrigation Pump Head
41
Contamination Guard
41
Retaining Bail for Suction Canister
41
Console Body - Side Panel
42
Rotation Lock Handle
43
Housing for Irrigation Pump Head and Suction Pinch Valve
43
I.V. Pole
43
I.V. Pole Release Button
43
Arm and Arm Housing
43
Arm Release Tab
43
Cooling Water Reservoir
43
Console Body - Rear Panel
44
Speaker
44
Volume Control
44
Footswitch Connector Receptacle
44
AC Main Switch
44
Fuses
45
Footswitch
45
AC Power Cord
47
Equipotential Grounding Lug
47
Labels
47
Cord Wrap
47
Storage Compartment
47
Symbols on the Control Panel
48
Section 4. Using CUSA Excel Console Controls
49
For Your Information
49
Using Power Switches
50
AC Main Switch
50
System Power Switch
50
Understanding the Control Panel
51
Footswitch Alert
51
Handpiece Alert
51
Wait/Cooling Water
52
Cooling Water Alert
52
Test
53
Vibration Alert Prime
53
Standby Status
54
Adjusting Setpoint Values
55
Aspiration
55
Irrigation
55
Amplitude
55
Tissueselect
55
Changing Functions
56
Run Status
56
Laparoscopic Mode
56
Quiet Function
56
Using Other Features
57
Filling the Cooling Water Reservoir
57
Raising/Lowering the Arm
57
Rotating the Control Panel
58
Adjusting the Tone Volume
58
Adjusting the I.V. Pole
59
Using TISSUE Select
60
Inherent Tissue Selectivity
61
Increasing Tissue Selectivity
61
Tissueselect Reduces Reserve Power to the Tip
62
Benefits of Tissueselect
64
A Common Misunderstanding of the Amplitude Setting
65
Section 5. Setting up the CUSA Excel System
67
For Your Information
67
Quick Reference - Setup
67
Handpiece Assembly
67
Console Assembly
67
Complete the Handpiece Assembly
69
Items Needed
69
Attach a Nosecone
70
Clip the Manifold Tubing to the Handpiece Cable
71
Prepare the System for Startup
73
At the Rear Panel
73
On the Side Panel: Cooling Water
73
On the Front Panel: Suction
74
On the Front Panel: Handpiece
75
Turn on the CUSA Excel System
76
Connect the Suction Tubing
76
Connect the Irrigation Tubing
78
Test the Handpiece
80
Test the CEM Nosecone
81
When the Surgeon Is Ready
82
Section 6. Shutting down the CUSA Excel System
84
Shut down the CUSA Excel System
85
Disconnect Suction Tubing, Irrigation Tubing, and the Handpiece
86
Clean the Console
89
Part 3. Handpieces and Accessories
90
Section 7. Introduction to Handpieces
91
For Your Information
91
Description
92
Functions
92
Configurations
93
Wide Variety of Tips
93
Section 8. Handpiece Components
95
For Your Information
95
Components of Assembled Handpieces
96
Handpiece
96
O-Rings
97
Nosecone
97
Tip
98
Flue
99
Manifold Tubing
99
Additional Components
100
Nonsterile Tip Torquing Base and Torque Wrench
100
Sterilizable Torque Bases
101
Sterile Torque Wrenches
101
Sterilizer Cases
102
Section 9. Assembling the Handpiece in a Nonsterile Area
105
For Your Information
105
Items Needed
106
Attach the Tip to the Connecting Body
108
Put on the O-Rings
110
Clip the Manifold Tubing to the Handpiece Cable (Optional)
111
Package the Handpiece for Sterilization
112
Items Needed
112
Section 10. Sterilizing Handpieces and Accessories
115
For Your Information
115
Sterilization Parameters
116
Handpieces Without Manifold Tubing
116
Handpieces with Manifold Tubing Attached
116
Sterilize the Handpiece
117
Sterilizing with Steam
117
Validation of Steam Sterilization Parameters
117
Section 11. Completing Handpiece Setup on the Sterile Field
119
For Your Information
119
Quick Reference - Setup
120
Handpiece Assembly
120
Complete the Handpiece Assembly
121
Items Needed
121
Attach a Nosecone
122
Clip the Manifold Tubing to the Handpiece Cable
124
Section 12. Disassembling Handpieces
128
For Your Information
128
Disassemble the Handpiece
129
Clean the Handpiece
132
Clean the Tip Torquing Set
133
Part 4. Troubleshooting and Maintenance
134
Section 13. Troubleshooting the CUSA Excel System
135
For Your Information
135
Responding to Alerts
136
General Troubleshooting
139
Section 14. Maintaining the CUSA Excel System
150
For Your Information
150
Quick Reference
151
Clean the Sterilizer Case
152
Maintain the Handpiece
152
Lubricate the Handpiece Connector O-Rings
152
Replace the Handpiece Connector O-Rings
152
Recalibrate the Handpiece
153
Store the CUSA Excel System and Accessories
153
CUSA Excel Console
153
Handpiece
153
Footswitch
153
CEM Nosecone
153
Return Equipment for Service
153
Obtaining a Return Authorization Number
154
Returning the Console
154
Returning Handpieces
154
Ordering Replacement Parts
154
Integra Service Centers
155
Part 5. Appendix
156
Appendix A. Technical Specifications
156
Console Dimensions
156
CUSA Excel Console
156
Footswitch
156
Console Subsystems
157
Ultrasonic
157
Fluidic System
157
Electrical Requirements
158
Input Power Source
158
Power Cords
158
Low Frequency Leakage
158
Duty Cycle
158
Environment
159
Standards and IEC Classifications
159
Class I Equipment (IEC 601-1
160
Type BF Applied Part Equipment (IEC 601-1
160
IPX - 8 (IEC 529, UL60601) Footswitch
160
Electromagnetic Interference
160
System Power off / Standby
160
Pinch Point in the Suction Pinch Valve
160
Fuse Replacement
160
Footswitch Symbols
161
Voluntary Standards
161
EMC Compatibility
161
Handpieces
162
Nominal Frequencies
162
Dimensions
162
Tip Specifications
162
23 Khz
163
36 Khz
164
Appendix B. Warranty
168
For Your Information
172
Items Needed
173
Assembly
176
Attach the Tip and O-Rings
176
Attach a Nosecone and Flue
178
Attach the Manifold Tubing
180
Disassembly to Change Tips on the Sterile Field
181
Disconnect the Manifold Tubing
182
Remove the Nosecone, O-Rings, and Tip
183
Disassembly after the Surgical Procedure
185
Reprocess the Handpiece
186
Clean the Handpiece
186
Reprocess the Sterilizable Torque Base
187
Clean the Base
187
Package the Handpiece for Sterilization
188
Package the Base for Sterilization
189
Sterilize the Handpiece and Base
189

Integra Cusa Excel Instructions For Use Manual (28 pages)

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Integra Cusa Excel Service Manual (213 pages)

Table of Contents

Section 1. Service Personnel Safety

Section 2. Introduction

Section 3. Unpacking and Installing the CUSA Excel Surgical Aspirator System

Section 4. Console Components

I.V. Pole

Fuses

Label

Section 5. Technical Specifications

23 Khz

36 Khz

Section 6. Principles of Operation

Section 7. Circuit Theory

Section 8. Checkout Procedures

Section 9. Maintaining the CUSA Excel System

Section 10. Troubleshooting

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Section 11. Replacement Procedures

Fuses

Section 12. Calibration

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Section 13. Repair Policy

Section 14. Service Parts Lists

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