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Integra CUSA EXcel Manual
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Integra CUSA EXcel Manual

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CUSA EXcel

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Summary of Contents for Integra CUSA EXcel

  • Page 1 CUSA EXcel...
  • Page 2 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 Remove the rear and left side panels Only remove the right side panel if required DANGER Live mains voltages will be exposed...

  • Page 3: Visual Checks

    CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 3.1. Visual checks Visually inspect the console for damage which would effect the normal function of the system including: All covers and panels Casters (including locks) Membrane panels...
  • Page 4 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 3.2 Visual checks Visually inspect the console wiring looms and connectors to ensure: Firm connections Undamaged...
  • Page 5 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 3.3 Visual checks Visually inspect the PCB potentiometers to ensure: All are paint lock and undamaged The only exceptions are potentiometers used for adjust when carrying out these tests...

  • Page 6: Alarm Tests

    CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.1 Alarm tests With the console set up and operating in the STANDBY state press the TEST button on the display and check: All amplitude indicators illuminate for...
  • Page 7 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.1 Alarm tests (Continued) With the console set up and operating in the RUN state set the amplitude to 100% and tissue select to STD check: All amplitude indicators illuminate...
  • Page 8 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.2 Alarm tests With the console set up and operating in the STANDBY or RUN state disconnect the footswitch Plug from the console and check: The warning triangle and the footswitch...
  • Page 9 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.2 Alarm tests (continued) With the console set up and operating in the RUN state loosen the hand piece tip and set the amplitude to 10% then press the amplitude pedal on the...
  • Page 10 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.2 Alarm tests (continued) With the console set up and operating in the RUN state disconnect the cooling reservoir from the console and check: The warning triangle and cooling alarm...
  • Page 11 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 4.2 Alarm tests (continued) With the console set up and operating in the RUN or STASNDBY states disconnect the hand piece plug from the console and check: The warning triangle and hand piece...
  • Page 12 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.1 Vacuum pump speed mesurements Cooling Prime = Stopped Standby state = ≥1520 RPM Run state = 3200 RPM ±100...
  • Page 13 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.1 Vacuum pump speed adjustment On the suction pump motor controller adjust potentiometer R18 (R12 on older PCB’s) For the correct speed with the console in the RUN state...
  • Page 14 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.1 Cooling pump speed Measurements Cooling Prime = 138±2 RPM Standby State = 61-68 RPM Run State = With a tachometer measure the speed 61-68 RPM of the following motors...
  • Page 15 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.1 Cooling pump speed adjustment On the cooling pump motor controller Adjust potentiometer R2 for the correct motor speed DO NOT adjust the other potentiometers...
  • Page 16 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 DC Power supply Measurements ALL VOLTAGE ADJUSTMENTS ARE MADE WITH THE CONSOLE IN THE RUN STATE ALL MESUREMENTS ARE TAKEN DIRECTLY FROM THE ULTRASONIC BOARD ‘C’ Type Ultrasonic assemblies...
  • Page 17 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 DC Power supply Measurements Establish what type of ultrasonic assembly is fitted to the console ‘A’ & ‘B’ Type Ultrasonic PCB ‘C’ Type Ultrasonic PCB...
  • Page 18 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 5v DC power supply DC Bias power supply output Measure between TP86 and TP87 Set to 5.00Volts Tolerances 4.95v to 5.05v ‘C’ Type Ultrasonic PCB...
  • Page 19 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 5v DC power supply adjustments Lambda DC Bias Power Supply...
  • Page 20 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 5v DC power supply DC Bias power supply output Measure between TP6 and JMP16 Set to 4.50Volts Tolerances 4.45v to 4.55v ‘B’ Type Ultrasonic PCB On obsolete ‘A’ Type Ultrasonic PCB’s set 4.75v, tolerance 4.70 to 4.80...
  • Page 21 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 5v DC power supply adjustments Condor DC Bias Power Supply...
  • Page 22 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 24v Duel DC power supply 24Volt Duel DC power supply output Measure at J13 Set to 24Volts Tolerances 23.5v to 24.5v ‘C’ Type Ultrasonic PCB There are no adjustments to be...
  • Page 23 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 Bias 24v Duel DC power supply 24Volt Duel DC power supply output (2) Measure at J8 Set to 24Volts Tolerances 23.5v to 24.5v ‘C’ Type Ultrasonic PCB...
  • Page 24 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 SS 5 Volt DC power supply 5Volt DC power supply output Measure between TP56 and TP78 Set to 5Volts Tolerances 4.85 to 5.15v ‘C’ Type Ultrasonic PCB...
  • Page 25 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 SS 5v DC power supply adjustments Lambda SS 5V DC Power Supply...
  • Page 26 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.2 SS 5v DC power supply adjustments Condor SS 5V DC Power Supply...
  • Page 27 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.3 Vacuum Measurements With aspiration set to 100% and the console in the RUN state Connect tubing between the vacuum port of the contamination guard and the gauge Vacuum level must be >...
  • Page 28 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.3 Vacuum Measurements (continued) With aspiration set to 10% and the console in the RUN state Connect tubing between the vacuum port of the contamination guard and the...
  • Page 29 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.4 Irrigation Measurements Set 3cc/min on the irrigation display in the STANDBY state Connect an irrigation tube from an irrigation source in to a measuring jug Switch the console to the RUN state and...
  • Page 30 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.4 Irrigation Measurements (continued) Set 10cc/min on the irrigation display in the STANDBY state Connect an irrigation tube from an irrigation source in to a measuring jug Switch the console to the RUN state and...
  • Page 31 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.4 Irrigation Measurements (continued) Set 3cc/min on the irrigation display in the STANDBY state Connect an irrigation tube from an irrigation source in to a measuring jug Switch the console to the RUN state depress and hold on the ‘fast flush’...
  • Page 32 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.4 Irrigation Rate adjustment Adjust R2 to increase or decrease the irrigation flow rate as required...
  • Page 33 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.5 Cooling flow rate Measurements With the console in the STANDBY or RUN state read the value on the cooling water flow rate jig Flow rate value must be > 35cc/min Cooling flow rates are adjusted when setting the cooling pump motor speed (5.1)
  • Page 34 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 5.6 Pinch valve functionality Check the pinch valve operates correctly When priming Irrigation When pressing the fast flush pedal When releasing the vibration pedal When in ‘LAP’ mode...
  • Page 35 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. Power and Frequency output measurements ALL of the following test are carried out using the Yokogawa WT210 or WT310 digital power meter connected to the power meter test socket on the ultrasonic board...
  • Page 36 CUSA EXcel Console Test, Service &Repair Console Testing to IT0032 Issue 2 6. 36kHz Hand piece output measurements With the hand piece connected to the console ready for normal use and in the STANDBY state, set the displays to: Aspiration = 100%, Irrigation = 5cc/min, Amplitude = 100%, Tissue Select = ‘STD’...
  • Page 37 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. 36kHz Hand piece output measurements (continued) The ‘Q’ or Quiescent power reading is the ‘no load’ power required to run the hand piece with irrigation and suction running...
  • Page 38 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. 36kHz Hand piece output measurements (continued) With the same setup as for Q power press the amplitude pedal on the footswitch and place the ‘paper test load’ on to the end of...
  • Page 39 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. 36kHz Hand piece output measurements (continued) Remove the paper test load as soon as a meaningful value is observed Check the amplitude display returns to its pre-set level of 100% then release the...
  • Page 40 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. 36kHz Hand piece output measurements (continued) The ‘RES’ or (Reserve) power is the electrical power which can be called upon by the console / hand piece combination to maintain the...
  • Page 41 CUSA EXcel Console Full Function Testing Console Testing to IT0032 Issue 2 6. 23kHz Hand pieces output measurements The process for the 23kHz straight and angled hand pieces are identical to the 36kHz. However, the values are different as shown...
  • Page 42 CUSA EXcel Hand Piece Full Function Testing Hand Piece Testing to IT0033 Issue 2 The process for testing all customer supplied hand pieces is identical to the console testing, with two additional recorded values and is recorded on IT0033, one hand piece per IT...
  • Page 43 CUSA EXcel...