Assembly; Installation - Triumph Thunderbird Service Manual

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3.
Noting their position and orientation, remove the
four hard-lines from the modulator.
5.
Incorporating new washers to either side of the
union, fit the rear brake hard-line. Tighten the union
bolt to
25 Nm.
/
cfyx
1. Front master cylinder hose union
2. Front brake caliper hose union
3. Front brake hard-line assembly
4. Fixing
~ll
1. Rear master cylinder
2. Hard-line union bolt
6.
Refit the front brake hard-line union block fixing to
the crankcase, tightening the bolt to
7
Nm.
Z
Incorporating new washers to either side of the
unions, reconnect the two front brake hoses in the
positions noted on disassembly. Counter hould each
union block in turn with a spanner and tighten the
union bolts to
25 Nm.
)
1.
Position the rear brake hose upwards through the
bracket below the swinging arm.
2.
Connect the ABS modulator multiplug (see page
12-47).
3.
Position the ABS modulator and brake hard-lines to
the bracket below the swinging arm and align the
two front bolts to the slot in the bracket. Ensure the
rear brake master cylinder hard-line aligns correctly
with the rear master cylinder as the ABS modulator is
installed.
4.
Refit the two rear fixings and tighten all fixings to
7Nm.
Installation
1.
Refit the hard-lines to the modulator in the positions
noted during disassembly. Tighten the four unions to
17Nm.
2.
Position the modulator bracket to the modulator,
aligning the rear brake hose to the rear brake hard-
line from the modulator. Tighen the bracket fixings
to
9 Nm,
and the rear brake union to
17 Nm.
Assembly
1. Rear hard-line to caliper
2.
Rear hard-line from master cylinder
3. Front hard-line from master cylinder
4. Front hard-line to caliper
12.36
SelVice Manual - Thunderbird

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