Scheduled Maintenance Chart
Operation Description
Odometer Reading in Miles (Kms) or Time Period, whichever
comes first
First
A Service
B Service
C Service
D Service
Service
Every
500
6,000
12,000
18,000
24,000
(800)
<10,000)
(20,000)
(30,000)
(40,000)
1 month
1 year
2 years
3 years
4 years
Engine - check for leaks
Day
•
•
•
•
•
Engine oil renew
-
•
•
•
•
•
Engine oil filter - renew
-
•
•
•
•
•
Valve clearances - check
-
•
•
Air cleaner - renew
-
•
•
Engine ECM - check for stored DTCs and
-
•
•
•
•
•
latest calibration
Spark plugs - check
-
•
•
Spark plugs - renew
-
•
•
Throttle bodies - balance
-
•
•
•
•
Throttle cables check/adjust
Day
•
•
•
•
•
Cooling system - check for leaks
-
•
•
•
•
•
Coolant level - check/adjust
Day
•
•
•
Coolant - renew
-
•
•
Fuel system - check for leaks, chafing etc.
Day
•
•
•
•
•
Fuel filter - renew
-
•
•
Lights, instruments 8. electrical systems -
Day
•
•
•
•
•
check
Steering - check for free operation
Day
•
•
•
•
•
Headstock bearings - check/adjust
-
•
•
•
•
•
Headstock bearings"- lubricate
-
•
•
Forks - check for leaks/smooth operation
Day
•
•
•
•
•
Fork oil - renew
-
•
Brake fluid levels - check
Day
•
•
•
•
•
Brake fluid - renew
Every 2 years
Brake pads - check wear levels
Day
•
•
•
•
•
Brake calipers - check for fluid leaks and
-
•
•
•
•
•
seized pistons
Brake master cylinders - check for fluid
-
•
•
•
•
•
leaks
Drive belt tension - check and adjust
Day
•
Every 2,500 Miles (4,000 Km)
Drive belt - inspect for wear or damage
Day
•
•
•
•
•
Wheels - inspect for damage
Day
•
•
•
•
•
t
Wheel and drive flange bearings - check for
-
•
•
•
•
•
I
wear/smooth operation
Tyre wear/tyre damage - check
Day
•
•
•
•
•
Tyre pressures- check/adjust
Day
•
•
•
•
•
Service Manual - Thunderbird
2.3