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Do not remove this Operator's Manual from this ATV
according to the guidelines and agreement with the
U.S. Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
ATV
ATV
90
SH A RE OU R PA SSION .
TM

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Summary of Contents for Arctic Cat 2011 ATV 90

  • Page 1 Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S. Consumer Product Safety Commission. Read this manual carefully. It contains important safety information. SH A RE OU R PA SSION .
  • Page 2 Your ATV can be hazardous to The Safety Alert Symbol means operate. ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. A collision or rollover can occur quickly, even during routine maneu- vers such as turning and driving on hills or over obstacles, if you fail ! WARNING Failure to follow WARNINGS could to take proper precautions.
  • Page 3: Foreword

    ATV safely. Carefully read the following pages. If you have any questions regard- ing this ATV, contact an authorized Arctic Cat ATV dealer for assis- tance. Remember, only authorized Arctic Cat ATV dealers have the knowledge and facilities to provide you with the best service possi- ble.
  • Page 4: Table Of Contents

    Limited Warranty ................55 ATV Specifications ................26 Warranty Procedure/Owner Responsibility ........56 Location of Controls................. 27 Arctic Cat Emission Control System Limited Warranty ....57 ATV Operation................28-35 U.S. EPA Emission Control Statement/Warranty Coverage - ATV Basic Operating Maneuvers ............28 (U.S.
  • Page 5 Do not turn at excessive speed. • Read this manual and all labels carefully and follow the operating pro- • Always have the ATV checked by an authorized Arctic Cat ATV dealer cedures described. if it has been involved in an accident.
  • Page 6 AN ATV IS NOT A TOY AND • Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of CAN BE HAZARDOUS TO skidding or sliding out of control. OPERATE.
  • Page 7: Atv Safety Alert

    TERRAIN VEHICLES (ATV’s) may present a risk of DEATH or OUT OF CONTROL. SEVERE INJURY in certain circumstances. While accidents may * EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A occur for many reasons: CERTAIN AGE GROUP. NEVER RIDE AN ATV THAT IS *** Over 2745 people, including many children, have died in acci- NOT DESIGNED FOR YOUR AGE GROUP.
  • Page 8: Rider Training Course

    ATV purchase. Others can take the training course for a small fee. See an authorized Arctic Cat ATV dealer for details or call (800) 887- 2887 for training course information.
  • Page 9: Hangtag & Warning Labels (Dvx)

    KM813B WLY122 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-344. KM822B ! WARNING Indicates a potential hazard that could result in a serious injury or death.
  • Page 10: Hangtag & Warning Labels (Utility)

    Hangtag & Warning Labels (Utility) Your Arctic Cat ATV comes with a hangtag and several labels contain- ing important safety information. Anyone who rides the ATV should read and understand this informa- tion before riding. The labels should be considered as permanent parts of the ATV.
  • Page 11: Warnings

    Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an autho- shift positions as needed during operation. It is not for carrying rized Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613- passengers. 739-1535 (Canada).
  • Page 12 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV without wearing an Operating this ATV on public streets, approved motorcycle helmet, eye pro- roads, or highways. tection, and protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN You can collide with another vehicle. Operating without an approved helmet HOW TO AVOID THE increases your chances of a severe...
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD ! WARNING Failure to inspect the ATV before operating. POTENTIAL HAZARD Failure to properly maintain the ATV. Operating this ATV at excessive speeds or removing the speed WHAT CAN HAPPEN limiting device from the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage.
  • Page 14 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Turning improperly. Removing hands from handlebar or feet from footrests during operation. WHAT CAN HAPPEN WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. Removing even one hand or foot can reduce your ability to control HOW TO AVOID THE HAZARD the ATV or could cause you to lose your balance and fall off the Always follow proper procedures for turning as described in this...
  • Page 15 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Climbing hills improperly. Going down a hill improperly. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause Could cause loss of control or cause the ATV to overturn. the ATV to overturn.
  • Page 16 Warnings ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improp- Operating the ATV with improper tires or with improper or uneven erly dismounting while climbing a hill. tire pressure. WHAT CAN HAPPEN WHAT CAN HAPPEN Could result in the ATV overturning. Use of improper tires on the ATV, or operation of the ATV with improper or uneven tire pressure, may cause loss of control HOW TO AVOID THE...
  • Page 17: Warnings

    Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instruc- tions.
  • Page 18: Prevention

    Prevention Helmet There are several types of helmets on Overview Helmets should have the market, but make sure you wear a one of these: When using an ATV, prevention is the name of the game. “Had you helmet that complies with the current only known”...
  • Page 19: Condition Of The Atv

    Prevention One easy way to remember what parts you need to check is by using the acronym “T-CLOC.” It stands for: Long Pants and Long Sleeved Shirt The goal is to protect your body from branches, long grass, airborne objects, or anything else that could scrape your skin. The more thick TIRES AND CONTROLS LIGHTS AND...
  • Page 20: First Aid And Survival

    Prevention 6. Miscellaneous Items Inspect your air filter. Look for debris or B. Throttle Check: damage that may indicate you need to The throttle should have a free, smooth replace it. A clogged filter can stop an 1. Air filter Check: range of motion.
  • Page 21 Prevention Maps/GPS (Global Positioning System) Maps may be unnecessary when you’re familiar with the area. But Water when you’re riding on unfamiliar trails, it’s good to know where you Water is so important that you need to carry it regardless of the dura- are, what’s coming up, and how to get back.
  • Page 22: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an under- standing of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force.
  • Page 23: Sound Judgment

    Sound Judgment Terrain Always pay close attention to the terrain you’re on even if it is famil- Those Around You iar to you. You can’t assume that the landscape you’re used to doesn’t People do all kinds of things that you can’t predict or control. change.
  • Page 24: Equipment

    ATV is detected, DO NOT OPERATE THE ATV. ing your weight shifted into the slope. Denying the challenge means Take the ATV to an authorized Arctic Cat ATV dealer for inspection sliding off the trail. and adjustment or repair.
  • Page 25: Load Capacity Ratings Chart (Utility)

    Sound Judgment Load Capacity Ratings Chart (Utility) Laws and Regulations Arctic Cat ATV Load Capacity Ratings Any police officer will tell you that ignorance of the law is no Item Specifications defense. Your best defense is to check out your local, state, or provin-...
  • Page 26: Supervision

    Remember that regardless of experience, you should never let anyone under the age of 12 operate your ATV. Overview Arctic Cat and the ATV Safety Institute recommend that all ATV You’re responsible for supervising those who ride your ATV. Your operators ride the appropriate-sized ATV according to age.
  • Page 27: Division Ii - Operation/ Maintenance

    Be sure, as the owner/operator of an of your Arctic Cat ATV. For a complete list of accessories, refer to Arctic Cat ATV, to become thoroughly familiar with its basic opera- the current Arctic Cat ATV Accessory Catalog.
  • Page 28: Atv Specifications

    Lever Lock Gasoline (Recommended) 87 Octane Regular CHASSIS Unleaded Length (Overall) 1468.1 mm (57.8 in.) Engine Oil (Recommended) Arctic Cat ACX All Weather Height (Overall) 962.6 mm (37.9 in.) (Synthetic) Width (Overall) 876.3 mm (34.5 in.) Headlights 12V/35W Tire Size (Front)
  • Page 29: Location Of Controls

    Location of Controls 1. Battery 2. Front Brake Lever 3. Fuel Valve 4. Seat Lock Lever 5. Tool Storage 6. Brake Lever Lock KM916A 7. Key Switch 8. Throttle Limiter 9. Throttle Lever 10. Brakelight 11. Kick Start Lever 12. Emergency Stop Switch 13.
  • Page 30: Atv Operation

    Emergency Starting 4. Get seated in a comfortable position. This Arctic Cat ATV has an emergency kick starter to use if the elec- tric starter becomes inoperative. To use the starter, follow this proce- 5. Always keep your feet planted on the footrests.
  • Page 31: Starting A Cold Engine

    ATV Operation CAUTION 1. Push down on the kick starter until resistance is felt; then with a If unburned fuel is collected in the combustion chamber due to short, quick, downward stroke, lack of running time, spark plug fouling will occur more easily start engine.
  • Page 32: How To Handle The Atv (Active Riding Techniques)

    ATV Operation Riding Once the engine’s warm, the ATV is ready to 1. Double check that the brake lever lock is engaged. 2. Swing your right leg over to the left side of the seat. 1. Keep your feet on the footrests and both 3.
  • Page 33: Riding Uphill

    ATV Operation 4. Get off the ATV on the uphill side. 5. If you’re to the left of the ATV, turn the handlebar all the way left. 6. Partially release the brake, but lightly hold the brake lever. 7. Let the ATV roll to your right side until it faces slightly down- hill.
  • Page 34: Riding Downhill

    ATV Operation 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if 4. If that doesn’t work and you still have forward motion and the it just doesn’t work, stop and get off.
  • Page 35: Sharp Turns

    ATV Operation 2. Use the principles of leaning, weight shifting, and balancing - shift your body weight to the inside of the turn. 3. Gradually increase your speed as you come out of the turn. Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. ATV-0016 ATV-0026 ATV-0027...
  • Page 36: Cold Weather Driving

    ATV Operation Cold Weather Driving  Crossing Water NOTE: Check that all control levers move freely. Make sure that the footrests are free of ice and snow. Your ATV can only handle water up to its footrests. Any more than that and you risk engine damage and/or personal injury.
  • Page 37 ATV Operation 4. Practice driving in an open snow-covered or ice-covered area at slow speeds before driving on snow-covered or ice-covered  NOTE: After riding through water, mud, snow, or slush, it trails. is important to dry the brake system before parking the ATV. 5.
  • Page 38: General Information

    Apply the brakes by compressing the brake levers toward the handle- for parts, service, accessories, or warranty. If a complete engine must bar. be replaced, ask the dealer to notify Arctic Cat for correct registration information. Brake Lever Lock Ignition Switch Key To engage and release a brake lever lock, use the following procedure.
  • Page 39: Electric Starter Button

    4. Release the brake lever lock by compressing the brake lever. It STOP position — The ignition cir- will return to its released position. cuit is off. The engine cannot be started or will not run. If the emer- Check to make sure the brake lever lock engages properly and that gency stop switch is used to stop the brake (when engaged) locks the wheels.
  • Page 40: Shift Lever

    Shift Lever 1. Loosen the jam nut (A). 2. Turn the throttle limiter screw 1. To shift into forward gear, pull (B) clockwise to decrease out and upward on the shift engine RPM maximum or lever until the transmission counterclockwise to increase engages in the forward gear.
  • Page 41: Gas/Vent Hoses

    Gas/Vent Hoses  NOTE: The oil level stick should be threaded into the Replace the gas hose every two years. Damage from aging may not engine crankcase for check- always be visible. Do not bend or obstruct the routing of the carbure- ing purposes.
  • Page 42: Transporting Atv

    Recommended Engine Oil 2. Turn the fuel valve OFF. The recommended oil to use is Arctic Cat ACX All Weather Syn- 3. Secure the ATV with load rated hold-down straps. thetic. Engine oil capacity is 0.8 L (0.84 U.S. qt).
  • Page 43: Break-In Procedure

    ATV may be taken to an autho- New ATV’s and renewed ATV engines require a “break-in” period. rized Arctic Cat ATV dealer for this initial service. The first month is most critical to the life of this ATV. Proper opera- tion during this break-in period will help assure maximum life and performance from the ATV.
  • Page 44: General Maintenance

    If, at any time, abnormal noises, vibrations, or improper functioning Air filter of any component of this ATV is detected, DO NOT OPERATE THE Battery ATV. Take the ATV to an authorized Arctic Cat ATV dealer for *Brake components Inspect every time before riding inspection and adjustment or repair.
  • Page 45: Shock Absorbers

    Shock Absorbers 4. Install the screen/filter cap, spring, and screen. Tighten Each shock absorber should be visibly checked weekly for excessive to 11 ft-lb. fluid leakage (some seal leakage may be observed but it does not 5. Install the drain plug and indicate the shock is in need of replacement), cracks or breaks in the lower case, or a bent shock rod.
  • Page 46: Hand Brake System

     NOTE: The brake lever lock must lock the rear wheels. If not, the bottom of the transmis- take the ATV to an authorized Arctic Cat ATV dealer for service. sion and drain the lubricant Adjusting Brakes into a drain pan.
  • Page 47: Protective Rubber Boots

    NOTE: The hydraulic brake must lock the rear wheels. If MD0041 not, take the ATV to an authorized Arctic Cat ATV dealer for 5. If boot damage is present or tie rod end free-play seems exces- service.
  • Page 48 5. If the meter reads less than specified voltage, charge the battery using the following guidelines. ! WARNING A. When using an automatic battery charger, always follow the Any time service is performed on a battery, the following charger manufacturer’s instructions. must be observed: keep sparks, open flame, cigarettes, or B.
  • Page 49  any other flame away. Always wear safety glasses. Protect NOTE: Arctic Cat highly recommends all ATV batteries be skin and clothing when handling a battery. When servicing connected to a maintenance charger during storage or any battery in enclosed space, keep the area well-ventilated.
  • Page 50 3. Inspect the vehicle to be used for jump-starting to determine if voltage and ground polarity are compatible. The vehicle must have a 12-volt DC, negative ground electrical system. CAUTION Always make sure the electrical systems are of the same voltage and ground polarity prior to connecting jumper cables.
  • Page 51: Spark Plug

    6 mm (1/4 in.) free- To properly adjust the idle, a tachometer is necessary. If one is not play in the cable. available, take the ATV to an authorized Arctic Cat ATV dealer. 5. Tighten the jam nut to secure the adjustment.
  • Page 52: Air Filter

    NOTE: Foam Air Filter Cleaner and Foam Air Filter Oil are very dangerous. A tire is considered to available from Arctic Cat. be worn out when the depth of the 4. Compress the filter by pressing it between the palms of both tread is less than 3 mm (1/8 in.).
  • Page 53: Wheels

    If proper tools and a burned bulb, always use the same wattage rating. related items are not available, have this maintenance performed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. Headlights 12V/35W...
  • Page 54: Fuse

    CAUTION nector. Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. KM195 Storage Compartment/Tools CAUTION A basic tool kit is provided with the When replacing the headlight bulb, be careful not to touch the ATV.
  • Page 55: Preparation For Storage

    Remove the air filter housing cover and air filter. Start completely discharges. the engine and allow it to idle; then using Arctic Cat Engine Pre- server, rapidly inject the preserver into the air filter opening for a 10. Store the ATV indoors in a level position.
  • Page 56: Preparation After Storage

    Taking the ATV out of storage and correctly preparing it will assure 7. Check the entire brake system (cables, shoes, etc.), all controls, many miles and hours of trouble-free riding. Arctic Cat recommends and brakelight; adjust or replace if necessary.
  • Page 57: Limited Warranty

    The warranty periods are as follows: 8. Removal of the engine for use in another vehicle. 1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes. 9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.
  • Page 58: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registra- The authorized Arctic Cat ATV dealer will examine the ATV or part to deter- tion form is to be completed by the selling dealer and consumer. The mine if, in his opinion, a warrantable condition exists.
  • Page 59: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to (5) use of replacement components or accessories not conforming to Arctic as Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after Jan- Cat specifications which adversely affect performance, and/or uary 1st, 1997: (6) use in competitive racing or related events.
  • Page 60: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)

    Wiring OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Opera- tor's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device related to emissions control as specified in the Operator's Manual.
  • Page 61 NOTES...
  • Page 62: Maintenance Record

    Maintenance Record DATE SERVICE PERFORMED/NOTES...
  • Page 65: Index

    Index Fuel Valve............38 Shock Absorbers ..........43 Fuse ............... 52 Sidehilling/Traversing ........32 Accessories .............25 Gasoline (Recommended)......40 SIPDE............. 23 Active Riding ...........20 Gas Tank (Filling)..........40 Skidding............30 Air Filter ............50 General Information........36 Sliding............. 30 Basic Operating Maneuvers ......28 Handling the ATV..........
  • Page 66: Declaration Of Conformity

    Date of Issue: December, 2004 EC Machinery Directive 98/37/EC Date of Issue: June, 1993 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: 90 Utility DVX 90 Standards to which conformity is declared: IEC 801-2:1991...
  • Page 67: Identification Numbers Record

    2.ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho- rized Arctic Cat ATV dealer or for reference in case the ATV is sto- len.
  • Page 68 • avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OPERATOR’S MANUAL ©2010 Arctic Cat Inc. ™® Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 FOLLOW ALL INSTRUCTIONS AND WARNINGS (218) 681-9851 - U.S.

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