Arctic Cat 2008 366 ATV Manuals

Manuals and User Guides for Arctic Cat 2008 366 ATV. We have 1 Arctic Cat 2008 366 ATV manual available for free PDF download: Service Manual

Arctic Cat 2008 366 ATV Service Manual

Arctic Cat 2008 366 ATV Service Manual (143 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 46 MB

Table of Contents

Section 1 - General Information/ Specifications

3
- Table of Contents
  3
- General Specifications
  4
- Torque Specifications
  4
- Torque Conversions (Ft-Lb/N-M)
  5
- Tightening Torque
  5
- Break-In Procedure
  6
- Gasoline - Oil - Lubricant
  6
- Genuine Parts
  7
- Preparation for Storage
  7
- Preparation after Storage
  7
Section 2 - Periodic Maintenance

9
- Periodic Maintenance Chart
  10
- Battery
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
  - Engine/Transmission
    11
- Air Filter
  12
- Fuses
  12
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  14
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  14
- Testing Engine Compression
  15
- Muffler/Spark Arrester
  16
- Spark Plug
  16
- Adjusting Engine RPM (Idle)
  17
- Adjusting Throttle Cable
  17
- Engine/Transmission Oil - Filter - Strainer
  17
- Front Differential/Rear Drive Lubricant
  19
- Driveshaft/Coupling
  20
- Ignition Timing
  20
- Nuts/Bolts/Cap Screws
  20
- Steering Components
  20
- Suspension/Shock Absorbers/Bushings
  20
- Tires
  20
- Lights
  21
- Electrical Connections
  23
- Frame/Welds/Racks
  23
- Hydraulic Brake Systems
  23
- Shift Lever
  23
- Burnishing Brake Pads
  25
- Checking/Replacing V-Belt
  25
  - Special Tools
    30
Table of Contents

35
- Removing Top-Side Components
  37
- Top-Side Components
  37
- Servicing Top-Side Components
  41
  - Valve Assembly
    41
- Installing Top-Side Components
  49
- Left-Side Components
  53
- Removing Left-Side Components
  54
- Installing Left-Side Components
  56
- Removing Right-Side Components
  57
- Right-Side Components
  57
- Installing Right-Side Components
  61
- Servicing Right-Side Components
  61
- Center Crankcase Components
  64
- Disassembling Crankcase Half
  65
- Separating Crankcase Halves
  65
- Servicing Center Crankcase Components
  67
- Assembling Crankcase Half
  70
- Installing Engine/Transmission
  72
- Joining Crankcase Halves
  72
Section 4 - Fuel/Lubrication/Cooling

76
- Fuel/Lubrication/Cooling
  76
- Carburetor
  77
- Carburetor Schematic
  77
- Carburetor Specifications
  77
- Engine RPM (Idle)
  83
- Gas Tank
  83
- Throttle Cable Free-Play
  83
- Oil Filter/Oil Pump
  85
- Testing Oil Pump Pressure
  85
- Oil Cooler
  86
- Troubleshooting
  87
Section 5 - Electrical System

88
- Accessory Receptacle/Connector
  89
- Battery
  89
- Electrical System
  89
- RPM Limiter
  89
- Specifications
  89
- Testing Electrical Components
  89
- Brakelight Switch (Pressure)
  90
- Oil Temperature and Cooling Fan Switches
  90
- Fan Motor
  91
- Fuses
  92
- Ignition Coil
  92
- Ignition Switch
  93
- Speed Sensor
  93
- Front Drive Selector Switch
  94
- Handlebar Control Switches
  94
- Front Drive Selector Actuator
  95
- Gear Shift Position Switch
  95
- Starter Relay
  96
- Stator Coil
  96
- CDI Unit
  97
- Starter Motor
  97
- Headlights
  98
- Neutral Start/Front Drive Actuator/Start-In-Gear/ 2WD Relays
  98
- Regulator/Rectifier
  98
- Taillights - Brakelights
  98
- Back-Up Lights
  99
- Running Lights
  99
- Ignition Timing
  100
- Troubleshooting
  100
Section 6 - Drive System

102
- Drive System
  103
  - Suspension
    103
- Front Drive Actuator
  103
- Front Differential
  104
- Drive Axles
  115
- Rear Gear Case
  119
- Hub
  120
- Hydraulic Brake Caliper
  121
- Troubleshooting Brake System
  123
- Troubleshooting Drive System
  123
Section 7 - Suspension

124
- Front A-Arms
  125
- Shock Absorbers
  125
- Suspension
  125
- Rear A-Arms
  126
- Wheels and Tires
  127
  - Tire Size
    127
  - Tire Inflation Pressure
    128
- Troubleshooting
  129
  - Steering/Frame
    131
  - Steering Post/Tie Rods
    131
  - Handlebar Grip
    132
  - Steering Knuckles
    133
  - Measuring/Adjusting Toe-In
    134
  - Front Rack
    135
  - Front Bumper Assembly
    135
  - Front Body Panel/Fender
    136
  - Exhaust System
    137
  - Rear Body Panel/Rack
    138
  - Troubleshooting
    140
- Controls/Indicators
  141
  - Throttle Control
    142

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