Arctic Cat 2009 Prowler XTZ Manuals

Manuals and User Guides for Arctic Cat 2009 Prowler XTZ. We have 1 Arctic Cat 2009 Prowler XTZ manual available for free PDF download: Service Manual

Arctic Cat 2009 Prowler XTZ Service Manual

Arctic Cat 2009 Prowler XTZ Service Manual (169 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 59 MB

Table of Contents

Section 1 - General Information

3
Section 2 - Periodic Maintenance/Tune-Up

9
- Periodic Maintenance Chart
  10
- Air Filter
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  12
- Testing Engine Compression
  13
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  13
- Muffler/Spark Arrester
  14
- Spark Plugs
  14
- Engine/Transmission Oil - Filter
  15
- Driveshaft/Coupling
  16
- Front Differential - Rear Drive Lubricant
  16
- Nuts/Bolts/Cap Screws
  16
- Headlight/Taillight-Brakelight
  17
- Hydraulic Brake System
  18
- Shift Lever
  18
- Parking Brake
  20
- Burnishing Brake Pads
  22
- Checking/Replacing V-Belt
  22
- Troubleshooting Brake System
  24
  - Special Tools
    26
Prowler Xtz

27
- Removing Top-Side Components
  33
- Top-Side Components
  33
- Servicing Top-Side Components
  37
  - Valve Assembly
    37
- Installing Top-Side Components
  44
- Left-Side Components
  51
- Removing Left-Side Components
  51
- Installing Left-Side Components
  53
- Removing Right-Side Components
  56
- Right-Side Components
  56
- Servicing Right-Side Components
  58
- Installing Right-Side Components
  59
- Center Crankcase Components
  61
- Separating Crankcase Halves
  61
- Disassembling Crankcase Half
  63
- Servicing Center Crankcase Components
  64
- Assembling Crankcase Half
  72
- Joining Crankcase Halves
  74
- Installing Engine/Transmission
  76
Section 4 - Fuel/Lubrication/Cooling

85
- Fuel/Lubrication/Cooling
  85
- Electronic Fuel Injection
  86
- Gas Tank
  87
- Gas/Vent Hoses
  90
- Oil Cooler
  90
- Oil Filter/Oil Pump
  90
- Liquid Cooling System
  91
- Radiator
  91
- Fan
  93
- Thermostat
  93
- Water Pump
  93
- Electric Fuel Pump/Fuel Level Sensor
  94
- Troubleshooting
  96
Section 5 - Electrical System

97
- Electrical System
  97
- Battery
  98
- Electrical System
  98
- Specifications
  98
- RPM Limiter
  99
- Switches
  99
- Testing Electrical Components
  99
- Accessory Receptacle/Connector
  100
- Brakelight Switch
  100
- Electrical Connections
  100
- Engine Coolant Temperature (ECT) Sensor
  101
- Fan Motor
  101
- Power Distribution Module (PDM)
  101
- Ignition Coil
  102
- EFI Sensors/Components
  103
- Speed Sensor
  103
- 2Wd/4Wd/Differential Lock Switch
  104
- Headlight Switch
  104
- Ignition Switch
  104
- Front Drive Actuator
  105
- Reverse Override Switch
  105
- Stator Coil/Crankshaft Position (CKP) Sensor
  106
  - Crankshaft Position Sensor
    107
- Starter Motor
  107
- Starter Relay
  107
- Electronic Control Unit (ECU)
  108
- Headlights
  108
- Regulator/Rectifier
  108
- ECU Error Codes
  109
- Ignition Timing
  109
- Taillight-Brakelight
  109
- Tilt Sensor
  110
- Throttle Position Sensor (TPS)
  111
- Troubleshooting
  114
Section 6 - Drive System

116
- Drive System
  117
- Front Drive Actuator
  117
  - Suspension
    117
- Front Differential
  118
- Drive Axles
  130
- Rear Gear Case
  135
- Hub
  137
- Hydraulic Brake Caliper
  139
- Universal Joints
  141
- Troubleshooting
  143
Section 7 - Suspension

144
- Front A-Arms
  145
- Shock Absorbers
  145
- Suspension
  145
- Rear A-Arms
  148
- Wheels and Tires
  149
  - Tire Size
    149
  - Tire Inflation Pressure
    149
- Troubleshooting
  150
Section 8 - Steering/Frame

151
- Steering Assembly
  152
- Steering/Frame
  152
- Steering Wheel
  155
- Upper Steering Shaft
  155
- Lower Steering Shaft Assembly
  157
- Steering Knuckles
  158
- Checking/Adjusting Front Wheel Alignment
  160
- Front Bumper Assembly
  160
- Fenders
  161
- Hood
  161
- Belly Panel
  162
- Floor
  162
- Cargo Box
  163
- Exhaust System
  163
- Seats
  164
- Taillight Assembly
  164
- Troubleshooting
  165
- Controls/Indicators
  167
  - Master Cylinder Assembly
    168
  - Accelerator Pedal
    168
  - Shift Lever
    169
    
    Indicator Lights
    169

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