BMW k 1200 rs Repair Manual page 209

23
Contents
Technical Data
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Gearbox - cutaway drawing
Replacing the shaft sealing rings in the gearbox housing
and gearbox cover
Replacing input shaft sealing ring at input end ....................................................................................7
Replacing output shaft sealing ring .....................................................................................................7
Replacing input shaft sealing ring at output side .................................................................................8
Replacing shaft sealing ring for selector drum .....................................................................................8
Replacing sealing ring for selector shaft ..............................................................................................8
Removing/installing gearbox
Removing gearbox
Installing gearbox
..........................................................................................................................10
Disassembling gearbox
Removing gearbox housing
Removing selector drum
Disassembling/assembling selector shaft
Removing gearbox shafts
Renew the grooved ball bearings for the intermediate shaft
Disassembling/assembling input shaft
Disassembling input shaft .................................................................................................................14
Assembling input shaft ......................................................................................................................15
Disassembling/assembling output shaft
Disassembling output shaft ............................................................................................................... 16
Assembling output shaft .................................................................................................................... 17
Checking endplay
.........................................................................................................................19
Checking/adjusting fully assembled length of selector drum
Checking/adjusting fully-assembled length of gearbox shafts
Checking/adjusting fully-assembled length of intermediate shaft .......................................................20
Checking/adjusting fully-assembled length of output shaft ................................................................21
Checking/adjusting fully-assembled length of input shaft ..................................................................22
Assembling gearbox
Installing gearbox shafts
Installing input, output and intermediate shafts .................................................................................23
Shimming selector shaft ....................................................................................................................24
Installing selector shaft ......................................................................................................................24
Installing selector drum .....................................................................................................................25
23 Gearbox
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23.1