User Manuals: Royal Enfield 350 BULLET 1949 Motorcycle

Manuals and User Guides for Royal Enfield 350 BULLET 1949 Motorcycle. We have 1 Royal Enfield 350 BULLET 1949 Motorcycle manual available for free PDF download: Workshop Maintenance Manual

Royal Enfield 350 BULLET 1949 Workshop Maintenance Manual

Royal Enfield 350 BULLET 1949 Workshop Maintenance Manual (103 pages)

Brand: Royal Enfield | Category: Motorcycle | Size: 4 MB

Table of Contents

Table of Contents
2
350 Bullet 1951
3
350 Bullet 1955
3
Technical Data
4
SECTION A2A
4
SECTION A2B
6
- Engine Specification
  8
- Engine
  8
- Cylinder Head
  8
- Cylinder
  8
Section B2
8
- Air Filter
  9
- Carburetter
  9
- Timing Drive
  9
- Ignition and Lighting System
  9
- Lubrication System
  10
- Breather
  10
- Gearbox
  10
- Clutch
  10
- 350 Bullet Oil Pump Diagrams
  11
- Feed Pump Position
  11
- Return Pump Position
  11
- 350 + 500 Bullet Scrambles 1954
  13
- 350 Bullet Trials 1951
  13
- Removal of the Timing Cover
  14
- Service Operations with Engine in Frame
  14
- 500 Bullet 1953 - 1955
  14
- 350 Bullet 1949 - 1955
  14
Section C2
14
- Removal of the Petrol Tank
  15
- Removal of the Cylinder Head
  15
- Ignition Timing
  15
- Removal of the Valves
  16
- Removal of the Valve Guides
  16
- Removal of the Cylinder
  16
- Removal of the Piston
  16
- Cleaning the Oil Filter
  17
- Grinding in the Valves
  17
- Reassembly after Decarbonising
  17
- Decarbonising
  17
- Overhaul of Oil Pumps
  18
- Removal of Pump Worm and Timing Pinion
  18
- Removal of the Magdyno Pinion
  18
- Primary Chain Adjustment
  18
- Removal of the Engine Sprocket
  19
- Removal of the Clutch
  19
- Removal of the Tappets and Guides
  19
- Pressure Relief Valves
  19
- Removal of the Magdyno
  20
- “350 and 500 Bullet” Engines
  22
- Removal of the Engine from the Frame
  22
- Main Bearings
  22
- Removal of the Gear Box
  22
Section D2
22
- Flywheel Assembly
  23
- Reassembly of the Crankcase
  24
- Gearbox and Clutch
  26
- Removal of Gearbox
  26
- To Dismantle the Gearbox
  26
- Exploded View of Clutch
  26
Section E1
26
Section F1
30
- How It Works and Parts Names
  31
- Hints and Tips
  31
Section F4
31
- How to Trace Faults
  32
- Parts to Tune up with
  32
- Throttle Stop Screw
  32
- Pilot Air Screw
  32
- How to Tune up
  33
- Tuning Twin Engines with Twin Carburetors
  33
- 1St Main Jet
  33
- 2Nd Pilot Jet with Throttle in Positions
  33
- Tuning the Carburetter
  34
- General Description
  34
- Amal Monobloc Carburetter
  34
- First-Main Jet
  35
- Exploded View of Monobloc Carburetor
  36
- Dismantling Carburetter
  37
- Causes of High Petrol Consumption
  37
- Model MOIL for Single Cylinder Engines
  38
- General
  38
- Routine Maintenance
  38
- Lubrication
  38
SECTION G1C
38
- Renewing Timing Control Cable
  39
- Cleaning
  39
- Check Every 3,000 Miles
  39
- Adjustments
  39
- Contact Breaker Spring
  40
- Testing Magdyno in Position on Engine
  40
- Lucas Dynamo Model E3LM
  42
- Test Data
  42
- Testing in Position to Locate Fault in Charging Circuit
  42
- Inspection of Commutator and Brush Gear
  42
SECTION G2B
42
- To Dismantle
  43
- Field Coil
  44
- Commutator
  44
- Armature
  45
- Bearings
  45
- Dynamo Polarity
  45
- Reassembly
  45
- Control Box
  46
- Setting Data
  46
- Servicing
  46
- Checking the Wiring between Battery and Regulator
  46
SECTION G3A
46
SECTION G4A
48
- Head and Tail Lamps
  50
- Headlamp
  50
- Lucas Light Unit
  50
SECTION G5A
50
- Replacing the Light Unit and Bulb
  51
- Parking Lights
  51
- Tail Light
  51
- Motor Cycle Prices
  53
- Frame
  54
Section H1
54
- Description of Frame
  55
- Steering Head Races
  55
- Removal of Rear Suspension Unit
  55
- Servicing Rear Suspension Units
  55
- Removal of Swinging Arm Chain Stays
  57
- Centre Stand
  57
- Wheel Alignment
  58
- Front Fork
  60
- Operation of the Fork
  60
- Section of Fork Leg
  60
- Main Tube Seal Guide
  61
- Main Tube Spanner
  61
- Dismantling the Fork to Replace Spring, Oil Seal or Bearing Bushes
  61
- Spring
  62
- Reassembly of Parts
  62
- Removal of Complete Fork
  62
- Outer Cover Centralising Bushes
  62
- Air Vents
  63
- Operation of Fork
  64
Section J3
64
Removal of Main Tubes
67
Section J4
68
Section K1
72
- Replacing Brake Linings
  73
- Hub Bearings
  73
- Fitting Limits for Bearings
  73
- Refitting Ball Bearings
  73
- Reassembly of Brake Shoes Onto Cover Plates
  74
- Floating Cam Housings
  74
- Refitting Brake Cover Plates
  74
- Wheel Rim
  74
- Tyre Pressure
  75
- Spokes
  75
- Tyre
  75
- Wheel Building and Truing
  75
- Removal of Brake Cover Plate Assy
  76
- Removal of Hub Spindle and Bearings
  76
Section K2
76
- Floating Cam
  78
- Wheel Rims
  78
- Refitting Brake Cover
  78
- Wheel Lacing
  79
- Tyre Pressures
  80
- Detachable Rear Wheel
  82
- Rear Wheel (Detachable Type)
  82
Section L1
82
Section L2
88
Special Tools
94
Section M2
94

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