Chrysler 1998 Voyager Service Manual page 1090

9 - 40 2.4L ENGINE
REMOVAL AND INSTALLATION (Continued)
Fig. 62 Timing Belt—Installation
TIMING BELT TENSIONER ASSEMBLY
REMOVAL
(1) Remove timing belt. Refer to Removal and
Installation procedure in this section.
(2) Remove timing belt idler pulley.
(3) Hold camshaft sprocket with Special Tools
C-4687 and C-4687-1 Adapter, while removing bolt
(Fig. 63). Remove both cam sprockets.
Fig. 63 Camshaft Sprockets—Removal/Installation
Fig. 64 Rear Timing Belt Cover Fasteners
(4) Remove rear timing belt cover fasteners and
remove cover from engine (Fig. 64).
(5) Remove lower bolt attaching timing belt ten-
sioner assembly to engine and remove tensioner as
an assembly (Fig. 65).
INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting bolt but do not tighten
(Fig. 65). To properly align tensioner assembly—in-
stall one of the engine bracket mounting bolts (M10)
5 to 7 turns into the tensioner's upper mounting loca-
tion (Fig. 65).
(2) Torque the tensioner's lower mounting bolt to
61 N·m (45 ft. lbs.). Remove the upper bolt used for
tensioner alignment.
(3) Install rear timing belt cover and fasteners.
(4) Install timing belt idler pulley and tighten
mounting bolt to 61 N·m (45 ft. lbs.).
(5) Install camshaft sprockets. Use Special Tools
C-4687 and C-4687-1 Adapter to hold camshaft
sprockets (Fig. 63) and tighten attaching bolts to 101
N·m (75 ft. lbs.).
(6) Install timing belt. Refer to procedure outlined
in this section.
NS