Chrysler 1998 Voyager Service Manual page 1179

NS/GS
2.0L SOHC ENGINE . . . . . . . . . . . . . . . . . . . . . . 1
DESCRIPTION AND OPERATION
ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . 3
ENGINE IDENTIFICATION . . . . . . . . . . . . . . . . . 1
ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . 2
GENERAL SPECIFICATION . . . . . . . . . . . . . . . . 2
DIAGNOSIS AND TESTING
CHECKING ENGINE OIL PRESSURE
SERVICE PROCEDURES
CRANKSHAFT END PLAY . . . . . . . . . . . . . . . . . 6
CYLINDER BORE AND PISTON SIZING . . . . . . . 4
FITTING CONNECTING RODS . . . . . . . . . . . . . . 5
FITTING CRANKSHAFT BEARINGS . . . . . . . . . . 6
FITTING PISTON RINGS . . . . . . . . . . . . . . . . . . 4
REMOVAL AND INSTALLATION
CAMSHAFT OIL SEAL . . . . . . . . . . . . . . . . . . . 12
CAMSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CRANKSHAFT OIL SEAL—REAR . . . . . . . . . . . 20
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . 21
CYLINDER HEAD COVER . . . . . . . . . . . . . . . . . 6
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . 10
FRONT CRANKSHAFT OIL SEAL . . . . . . . . . . . 18
OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
OIL FILTER ADAPTER . . . . . . . . . . . . . . . . . . . 24
DESCRIPTION AND OPERATION
ENGINE IDENTIFICATION
The engine identification number is located on the
left rear of the cylinder block behind starter (Fig. 1).
ENGINE
CONTENTS
page
2.5L VM DIESEL
2.0L SOHC ENGINE
INDEX
page
OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PISTON AND CONNECTING ROD . . . . . . . . . . 25
ROCKER ARM/HYDRAULIC LASH ADJUSTER . . 8
SPARK PLUG TUBE . . . . . . . . . . . . . . . . . . . . . . 7
TIMING BELT COVER
. . . . . . . . 3 TIMING BELT SYSTEM
VALVE SEALS AND SPRINGS IN VEHICLE . . . 10
VIBRATION DAMPER . . . . . . . . . . . . . . . . . . . . 28
DISASSEMBLY AND ASSEMBLY
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
VALVE SERVICE WITH THE CYLINDER HEAD
REMOVED
CLEANING AND INSPECTION
CYLINDER BLOCK AND BORE
CYLINDER HEAD AND CAMSHAFT
JOURNALS . . . . . . . . . . . . . . . . . . . . . . . . . . 32
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SPECIFICATIONS
ENGINE 2.0L SOHC . . . . . . . . . . . . . . . . . . . . . 34
TORQUE CHART 2.0L SOHC . . . . . . . . . . . . . . 36
SPECIAL TOOLS
ENGINE 2.0L SOHC . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fig. 1 Engine Identification SOHC
ENGINE 9 - 1
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. . . . . . . . . . . . 34