Onboard Charger Removal And Installation; Ds Villager 4 - Club Car 2008-2011 Maintenance And Service Manual

POWERDRIVE CHARGER (ONBOARD)

ONBOARD CHARGER REMOVAL AND INSTALLATION

See General Warning, Section 1, Page 1-1.
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WARNING
• Knowledge of battery charger wiring and component terminology is required before
attempting any repair (Figure 4-4, Page 4-6).
• Prior to servicing the charger, disconnect the AC power supply cord from the wall outlet,
disconnect the DC cord from the vehicle, and remove the battery charger from the vehicle.
See Onboard Charger Removal on page 4-33.

DS VILLAGER 4

Onboard Charger Removal
1. Connect the batteries. See Connecting The Batteries on page 1-4.
2. Remove four bolts (21), flat washers (22), lock washers (23) and nuts (24) from charger mounting brack-
ets (Figure 4-27, Page 4-33).
21
22
23
24
Figure 4-27 Onboard Charger Mounting – DS Villager
3. Remove 10-gauge black charger DC cord wire (19) from the charger receptacle fuse link (Figure 4-28,
Page 4-34).
4. Remove 10-gauge red charger DC cord wire from the positive (+) post of battery no. 1. See Section 1 –
General Warning.
5. Disconnect the 10-gauge charger DC cord blue wire (17) from the 3-way wire adapter (18) at the sense
lead fuse (20) (Figure 4-28, Page 4-34).
6. Cut any wire tie(s) that secures the DC cord to the vehicle.
7. Lift charger and reel assembly from vehicle.
2008-2011 Domestic Battery Charger Maintenance and Service Manual
Onboard Charger Removal and Installation
4
Page 4-33