Dc Cord And Plug Inspection - Club Car 2008-2011 Maintenance And Service Manual

5
POWERDRIVE 2 CHARGER (EXTERNAL)
Testing Charger Operation, Continued:
3. If the charger does not operate exactly as described above, refer to the wiring diagram and make sure
that the vehicle is wired correctly (Figure 5-2, Page 5-3) and that the internal charger wiring is correct
(Figure 5-6, Page 5-8).
DC CORD
AC CIRCUIT
BREAKER
AC INPUT PLUG
AC CORD
Figure 5-6 PowerDrive 2 Battery Charger Wiring Diagram (External Charger)

DC CORD AND PLUG INSPECTION

The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them
for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger
plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts
and plug terminals should be cleaned with a good electrical contact cleaner. The plug should then be inserted
and removed several times to ensure ease of insertion, ease of removal, and good electrical contact. See
Charger Receptacle in Section 12 of the appropriate maintenance and service manual for receptacle
removal and installation. See also DC Cord Removal on page 5-23. See following NOTE.
NOTE: If the warning tag has been damaged or removed from the DC cord, have it replaced immediately.
Page 5-8 2008-2011 Domestic Battery Charger Maintenance and Service Manual
RED
BLUE BLUE
BLACK
RED
BLACK
RELAY
3
GREEN
CASE
GROUND
WHITE
FUSE
PRIMARY
SECONDARY
VOLTAGE
COIL
COIL
SUPPRESSOR
4
TRANSFORMER
TAN
WHITE TAN
6
Charger Installation and Operation
RED
WHITE
AMMETER
+
RED
WHITE
TAN BLACK
(AC) +
1
BLACK
–
(AC)
RECTIFIER
TAN BLACK
5