Club Car 2008-2011 Maintenance And Service Manual page 86

4
POWERDRIVE CHARGER (ONBOARD)
WAVETEK 5XL
V V
OFF
1000 500
200 200
20
200
2 2m
200 20
m
m
200
2000
m
k
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
200 OHM
SETTING
Figure 4-21 Retractable Cord Reel Test
6. Place the red (+) probe into the other flat blade opening of the cord reel receptacle (1). Test for continuity
on the cord reel AC plug (2) on each of the flat blades and then on the round pin of the AC plug. The tester
should indicate continuity on one flat blade only. If any other reading is obtained, the cord reel must be
replaced.
7. Place the red (+) probe into the top-center opening of the cord reel receptacle (1). Test for continuity on
the cord reel AC plug (2) on each of the flat blades and then on the round pin of the AC plug. The tester
should indicate continuity on only the round pin. If any other reading is obtained, the retractable cord reel
must be replaced.
8. If the correct readings are obtained in all of the previous steps, the retractable cord reel is functioning
properly.
DC Cord
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle. See Onboard Charger Removal on page 4-33.
2. Remove the charger cover.
3. To check the continuity of the DC cord, disconnect the black wire of the DC cord from the ammeter
(Figure 4-22, Page 4-24).
4. Disconnect the red wire of the DC cord from the heatsink.
5. Disconnect the blue wire from the control board.
6. Using a multimeter set for 200 ohms, place the red (+) probe on the red wire of the DC cord. Test for con-
tinuity on each of the wires on the other end of the DC cord. The tester should indicate continuity on the
red DC cord wire only. If any other reading is obtained, the DC cord must be replaced.
7. Place the red (+) probe on the blue wire of the DC cord. Test for continuity on each of the wires on the
other end of the DC cord. The tester should indicate continuity on the blue DC cord wire only. If any other
reading is obtained, the DC cord must be replaced.
8. Place the red (+) probe on the black wire of the DC cord. Test for continuity on each of the wires on the
other end of the DC cord. The tester should indicate continuity on the black DC cord wire only. If any other
reading is obtained, the DC cord must be replaced.
Page 4-22 2008-2011 Domestic Battery Charger Maintenance and Service Manual
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Test Procedures