Onboard Charger Operation - Club Car 2008-2011 Maintenance And Service Manual

IQ PLUS CHARGER (ONBOARD)
ative (–) post of battery no. 8 (Figure 9-4, Page 9-10). The 10-gauge red wire of the charger is connected to
the positive (+) post of battery no. 1 for Turf 2/252, Carryall 2/252 and XRT 900 vehicles, or the large post of
the solenoid (battery side) for Carryall 6, Villager and TransPorter vehicles. The 18-gauge gray wire from the
charger connects to the onboard computer (Figure 9-2, Page 9-3).
To check the charge circuit, check the connections between the 18-gauge gray wire from the OBC, DC cord
red wire, DC cord black wire, and the wire connections between the batteries.
ONBOARD
COMPUTER

ONBOARD CHARGER OPERATION

ý
DANGER
• The charging area must be ventilated. Hydrogen level in the air must never exceed 2%. The
total volume of air in the charging area must be changed five times per hour. Exhaust fans
should be located at the highest point of the roof. Contact a local HVAC engineer.
• Do not charge the vehicle batteries with the vehicle covered or enclosed. Any enclosure or
cover should be removed or unzipped and pulled back when batteries are being charged. An
accumulation of hydrogen gas could result in an explosion.
ý
WARNING
• Only trained technicians should repair or service the charger. Contact your nearest Club Car
distributor/dealer.
• Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit
breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes
for the location.
• Connect the charger AC supply cord to a properly grounded, three-wire outlet of the proper
voltage and frequency as shown on the charger.
WARNING CONTINUED ON NEXT PAGE...
No. 10 BLACK
Connector
No. 10
No. 18 GRAY
BLACK
Three Pin
Connector
BLACK TO
ONBOARD
NEGATIVE
CHARGER
TERMINAL
Figure 9-2 Charge Circuit
2008-2011 Domestic Battery Charger Maintenance and Service Manual
SOLID STATE
SPEED CONTROLLER
No. 4 BLACK
No. 10 RED
Carryall 6
Transporter 4 and 6
Villager 6 and 8
SOLENOID
No. 10 RED
Turf 2 and 252
Carryall 2 and 252
XRT 900
BATTERIES
Onboard Charger Operation
B–
TERMINAL
No. 6
RED TO
RED
POSITIVE
TERMINAL
+
–
Page 9-3
9